Robotic Hand Uses Old CD-ROM Parts

May 26, 2022 by 12 Comments

Robotic arms and actuators are compelling things to watch, and as popular among the maker set as they are crucial to modern industry. [kthod2000] built a design of their own, which relies on parts salvaged from old CD-ROM drives. 

The arm itself is constructed of many components which appear to be 3D printed, with three main motors visible along its length. These look to be the eject motors harvested from several optical drives, which usefully come with a threaded screw on the output shaft that makes them perfect for a linear-drive application. Run by a TMC2208 driver via a microcontroller, the eject motors control the motion of several stages of the robot arm as it moves up and down.

The intention seems to be that one of these three-tiered assemblies could act as a single finger. Ganged up multiple times, this could allow the creation of something akin to a full five-digit robot hand. [kthod2000] has also done plenty of work on the software side of things that handles controlling the arm. The kinematics can all be simulated on screen in concert with the real motion of the arm.

We’ve seen similar builds before, too, like this plotter built out of scrap DVD drives. They’re a great source of quality electromechanical components for small projects, so it’s no surprise to see them put to work here. Video after the break.

Continue reading “Robotic Hand Uses Old CD-ROM Parts” →

Pen Plotter From PCB Panels

January 21, 2022 by 6 Comments

Hacker [12344321A] has built a clever open-source pen plotter having a frame made from odd-shaped PCB panels (Chinese). It holds an ordinary drafting pen and draws on a small writing platform 8 x 8 cm square. This is barely enough space to draw a business card, depending on which country you’re from. The motion appears to be provided by DVD stepper motor head positioning assemblies, and the controller is an ESP32-based GRBL 3-axis board. User control is via WiFi and the plotter can be seen in operation being driven from the user’s smartphone (see video on the project page above).

Linear Motion Assemblies from a DVD player?

This looks like it would be an inexpensive build, and seems sturdy enough despite being literally held together by solder and paper clips. But be forewarned, the project is documented on an open-source hardware sharing site sponsored by EasyEDA called OSHWHub — the Chinese equivalent of their similar English-language OSHWLab. Hence all the notes are in Chinese, although Google translate can help here. [12344321A] provides all the engineering design files under GPL 3.0 license.

Thanks to [J. Peterson] for finding this project and bringing it to our attention via the tip line.

Hackaday Podcast 104: Delicous AI, DVD Scanning Microscope, And Battery-Friendly Microcontroller Designs

February 5, 2021 by 5 Comments

Hackaday editors Elliot Williams and Mike Szczys spin the wheel of hardware hacking brilliance. We’re enamored with the quest for a root shell on a Nissan Xterra infotainment system, and smitten with a scanning microscope that uses a laser beam and precision positioning from DVD drives. We speculate on the future of artificial intelligence in the culinary arts. And this week turned up a clever way to monitor utility usage while only changing the battery on your sensor once per year.

Take a look at the links below if you want to follow along, and as always, tell us what you think about this episode in the comments!

Direct download (~65 MB)

Places to follow Hackaday podcasts:

Continue reading “Hackaday Podcast 104: Delicous AI, DVD Scanning Microscope, And Battery-Friendly Microcontroller Designs” →

DVD Optics Power This Scanning Laser Microscope

February 2, 2021 by 35 Comments

We’ve all likely seen the amazing images possible with a scanning electron microscope. An SEM can yield remarkably detailed 3D images of the tiniest structures, and they can be invaluable tools for research. But blasting high-energy cathode rays onto metal-coated samples in the vacuum chamber of a bulky and expensive instrument isn’t the only way to make useful images, as this home-brew laser scanning microscope demonstrates.

This one comes to us by way of [GaudiLabs], a Swiss outfit devoted to open-source lab equipment that enables citizen science; we saw their pocket-sized thermal cycler for PCR a while back. The basic scheme here is known as confocal laser scanning fluorescence microscopy, where a laser at one wavelength excites fluorescent tags bound to structures in a sample. Light emitted by the tags is collected, and a 3D image is built up from multiple scans of the sample at different focal planes.

Like many DIY projects, this microscope is built from old DVD parts, specifically the pickup heads. The precision optics in these commonly available assemblies, which are good enough to read pits as small as 150 nm on a Blu-Ray DVD, are well-suited for resolving similarly sized microstructures. One DVD pickup is used to scan the laser in the X-axis, while the other head is modified to carry the sample and move it in the Y-axis. The pickup head coils and laser are driven by an Arduino carried on a custom PCB along with the DVD heads. Complete build files are posted on GitHub for anyone interested in recreating this work.

We love tips like this that dig back a bit and find things we missed the first go-around. And the equipment [GaudiLabs] lists really has potential for the budding biohacker, which we also like.

Thanks for the tip on this one, [Bill].

A 3D – To – 2D Converter To Make Plots From STLs.

December 13, 2020 by 13 Comments

We’ve become used to finding models on websites such as Thingiverse and downloading them to print. After all, whose hackerspace doesn’t have a pile of novelty prints? How about printing them on paper? For the plotter enthusiast that can be particularly annoying. Never fear, [Trammell Hudson] is here with an online 3D to 2D converter just for plotters. [Trammell’s] creation makes a vector image suitable for a plotter while eliminating spurious behind-the-scenes lines.

Plotter drawings are the pen-and-paper equivalent of a vector CRT display, in which the graphics are printed as continuous strokes. Rendering a 3D model as a wireframe for a plotter requires the removal of any pen strokes that comes from the 3D space behind the surface in view. Loading various models into the web page seemed to do a pretty good job of this, though the ubiquitous Benchy 3d printer test model lived up to its billing as a torture test in taking several minutes to render.

As anyone who has followed the #PlotterTwitter social media hashtag will know, there is a considerable community of pen plotter enthusiasts who are pushing the boundaries of what their machines can do. [Trammell] has posted his plotter producing some of the work created with this tool, and we can see that it’s likely to work better with lower-poly models.

We’ve featured a lot of plotters over the years as they seem to be a popular project. If you’d like one then they can be made from the most available parts, including those scavenged from scrap DVD drives, or printers.

Tales From The Sysadmin: Impending Hard Drive Doom

July 14, 2020 by 70 Comments

It should have been another fine day, but not all was well in paradise. Few things bring a creeping feeling of doom like a computer that hardlocks and then refuses to boot. The clicking sound coming from the tower probably isn’t a good sign either. Those backups are up to date, right? Right?

There are some legends and old stories about hard drive repair. One of my favorites is the official solution to stiction for old drives: Smack it with a mallet. Another trick I’ve heard repeatedly is to freeze a hard drive before trying to read data off of it. This could actually be useful in a couple instances. The temperature change can help with stiction, and freezing the drive could potentially help an overheating drive last a bit longer. The downside is the potential for condensation inside the drive. Don’t turn to one of these questionable fixes unless you’ve exhausted the safer options.

For the purpose of this article, we’ll assume the problem is the hard drive, and not another component like a power supply or SATA cable causing problems. A truly dead drive is a topic for another time, but if the drive is alive enough to show up as a block device when plugged in, then there’s hope for recovering the data. One of the USB to SATA cables available on your favorite online store is a great way to recover data. Another option is booting off a Linux DVD or flash drive, and accessing the drive in place. If you’re lucky, you can just copy your files and call it a day. If the file transfer fails because of the dying drive, or you need a full disk image, it’s time to pull out some tools and get to work. Continue reading “Tales From The Sysadmin: Impending Hard Drive Doom” →

FreeDVDBoot Opens Up The PlayStation 2 Like Never Before

June 30, 2020 by 17 Comments

For many generations, home consoles have featured copy protection. Aiming to stop users from playing pirated games as well as running homebrew code, hackers often race to find vulnerabilities shortly after each new launch. Of course, finding workarounds can sometimes be more of a marathon than a sprint. [CTurt]’s new hack may come many years after the PlayStation 2 has since faded from store shelves, but remains impressive nonetheless.

The goal was to find a way to run unsigned code on the PlayStation 2 without using any complex external hardware. Hacked memory cards, network interfaces, and other trickery were ruled out. Instead, sights were set on using the only other way in to the console – through the DVD drive.

The only burnable media the PS2 DVD drive will normally read comes in the form of DVD video discs. Thus, [CTurt]’s search began in the code of the on-board DVD player software. After finding potential overflow targets in the code, it was possible to exploit these to run unsigned code.

It’s not yet a fully-polished piece of code, and [CTurt] notes that additional work may be required to get the exploit working on all firmware versions of the console. Regardless, it’s as simple a hack as you could possibly ask for – burn the disc, and away you go! It reminds us fondly of the Sega Saturn hack exploiting the MJPEG interface. Video after the break. Continue reading “FreeDVDBoot Opens Up The PlayStation 2 Like Never Before” →