Locally Sourced: PLA Adhesive

February 7, 2018 by 61 Comments

When I first started getting into 3D printed projects that would require final assembly from multiple parts, I wanted to make sure I had an adhesive that would really hold up. I couldn’t imagine anything worse than spending 10’s of hours printing and assembling something, only to have it fall apart because my adhesive wasn’t up to the task. So I spent a lot of time trolling 3D printing message boards and communities trying to find the best way of gluing PLA. It should come as no surprise that, like everything else in the world, there are a ridiculous number of opinions on the subject.

If you’re printing with ABS, the general wisdom is that solvent welding with acetone is the best bet. You put some acetone on the printed parts, rub them together, and the plastic fuses together. This happens because the ABS melts slightly when exposed to the acetone, so they end up essentially melding into one piece. This sounded like exactly what I wanted, but unfortunately, acetone doesn’t have this same effect on PLA.

After some more research I found people suggesting Weld-On #16, an acrylic adhesive that will actually melt PLA. A little of this applied to the parts, they said, and you can solvent weld PLA just like acetone on ABS. Sure enough, the stuff works great and I’ve used it to put together nearly everything I’ve printed in PLA over the last few years. Only problem is, this stuff is a bit nasty, takes 24 hours to fully cure, and nobody has it locally.

So as an experiment I thought I’d take a look at a few adhesives sold at the local big box retailer and see if I couldn’t find something comparable. Do I need to keep ordering this nasty goop online every time, or can I pick something up off the shelf? More to the point, is solvent welding PLA really any better than just gluing it?

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Debugging An Arduino With An Arduino

February 7, 2018 by 15 Comments

As every Hackaday reader knows, and tells us at every opportunity in the comments, adding an Arduino to your project instantly makes it twice as cool. But what if, in the course of adding an Arduino to your project, you run into a problem and need to debug the code? What if you could use a second Arduino to debug the first? That would bring your project up to two Arduinos, instantly making it four times as awesome as before you started! Who could say no to such exponential gains?

Debugging an ATTiny85

Not [Wayne Holder], that’s for sure. He writes in to let us know about a project he’s been working on for a while that allows you to debug the execution of code on an Arduino with a second Arduino. In fact, the target chip could even be another AVR series microcontroller such as a the ATTiny85. With his software you can single-step through the code, view and modify values in memory, set breakpoints, and even disassemble the code. Not everything is working fully yet, but what he has so far is very impressive.

The trick is exploiting a feature known as “debugWIRE” that’s included in many AVR microcontrollers. Unfortunately documentation on this feature is hard to come by, but with some work [Wayne] has managed to figure out how most of it works and create an Arduino Sketch that lets the user interact with the target chip using a simple menu system over the serial monitor, similar to the Bus Pirate.

[Wayne] goes into plenty of detail on his site and in the video included after the break, showing many of the functions he’s got working so far in his software against an ATTiny85. If you spend a lot of time working on AVR projects, this looks like something you might want to keep installed on an Arduino in your tool bag for the future.

Debugging microcontroller projects can be a huge time saver when your code starts running on real hardware, but often takes some hacking to get working.

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DARPA Enlisting Nemo And Dory To Find You

February 7, 2018 by 9 Comments

The ocean is a hostile environment for man-made equipment, no matter its purpose. Whether commercial fishing, scientific research, or military operations, salt water is constantly working to break them all down. The ocean is also home to organisms well-adapted to their environment so DARPA is curious if we can leverage their innate ability to survive. The Persistent Aquatic Living Sensors (yes, our ocean PALS) program is asking for creative ideas on how to use sea life to monitor ocean activity.

Its basic idea is simple: everyday business of life in the ocean are occasionally interrupted by a ship, a submarine, or some other human activity. If this interruption can be inferred from sea life response, getting that data could be much less expensive than building sensors to monitor such activity directly. Everyone who applies to this research program will have the chance to present their own ideas on how to turn this idea into reality.

The program announced it will “study natural and modified organisms” (emphasis ours.) Keeping an open mind to bio-engineering ideas will be interesting, but adding biohacking to the equation also adds to the list of potential problems. While PALS will keep its research within contained facilities, any future military deployment obviously will not. Successful developments in this area will certainly raise eyebrows and face resistance against moving beyond the lab.

But such possibilities are still far away in a future that many never arrive, as is common with DARPA initiatives. Very recently we talked about their interest in brain stimulation and we’ve been fascinated by many DARPA initiatives before that. If PALS takes off, their living sensor nodes might end up face to face with the open-source underwater glider project that won this year’s Hackaday prize.

[via Engadget]

Hacking A Sonoff WiFi Switch

February 6, 2018 by 53 Comments

The ESP8266 platform has become so popular that it isn’t just being used in hobby and one-off projects anymore. Companies like Sonoff are basing entire home automation product lines around the inexpensive WiFi card. What this means for most of us is that there’s now an easily hackable and readily available product on the market that’s easily reprogrammed and used with tools that we’ve known about for years now, as [Dan] shows in his latest project.

[Dan] has an aquaponics setup in his home, and needs some automation to run the lights. Reaching for a Sonoff was an easy way to get this done, but the out-of-the-box device can only be programmed in the simplest of ways. To get more control over the unit, he wired a USB-to-Serial UART to the female headers on the board and got to programming it.

The upgraded devices are fully programmable and customizable now, and this would be a great hack for anyone looking to get more out of a Sonoff switch. A lot of the work is already done, like building a safe enclosure, wiring it, and getting it to look halfway decent. All that needs to be done is a little bit of programming. Of course, if you’d like to roll out your own home automation setup from scratch that can do everything from opening the garage door to alerting you when your dog barks, that’s doable too. You’ll just need a little more hardware.

Eating A QR Code May Save Your Life Someday

February 6, 2018 by 51 Comments

QR codes are easy to produce, resistant to damage, and can hold a considerable amount of data. But generally speaking, eating them has no practical purpose. Unfortunately the human digestive tract lacks the ability to interpret barcodes, 2D or otherwise. But thanks to the University of Copenhagen, that may soon change.

A new paper featured in the International Journal of Pharmaceutics details research being done to print QR codes with ink that contains medicine. The mixture of medicines in the ink can be tailored to each individual patient, and the QR code itself can contain information about who the drugs were mixed for. With a standard QR reader application on their smartphone, nurses and care givers can scan the medicine itself and know they are giving it to the right person; cutting down the risk of giving patients the wrong medication.

The process involves using a specialized inkjet printer to deposit the medicine-infused ink on a white edible substrate. In testing, the substrate held up to rough handling and harsh conditions while still keeping the QR code legible; an important test if this technology is to make the leap from research laboratory to real-world hospitals.

In the future the researchers hope the edible substrate can be produced and sent to medical centers, and that the medicinal ink itself will be printable on standard inkjet printers. If different medicines were loaded into the printer as different colors, it should even be possible to mix customized drug “cocktails” through software. Like many research projects it seems likely the real-world application of the technology won’t be as easy as the researchers hope, but it’s a fascinating take on the traditional method of dispersing medication.

QR codes have long been a favorite of the hacker community. From recovering data from partial codes to using them to tunnel TCP/IP, we’ve seen our fair share of QR hacks over the years.

[Thanks to Qes for the tip]

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ESP32, We Have Ways To Make You Talk

February 6, 2018 by 24 Comments

One of our favorite scenes from the [James Bond] franchise is the classic exchange between [Goldfinger] and [Bond]. [Connery] (the One True Bond) says, “You expect me to talk?” And the reply is, “No Mr. Bond, I expect you to die!” When it comes to the ESP32, though, apparently [XTronical] expects it to talk. He posted a library to simplify playing WAV files on the ESP32. There is also a video worth watching, below.

Actually, you might want to back up to his previous post where he connects a speaker via one of the digital to analog converters on the board. In that post, he just pushes out a few simple waveforms, but the hardware is the same setup he uses for playing the WAV files.

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Printed Adapter Teaches An Old Ninja New Tricks

February 6, 2018 by 7 Comments

Do you like change for the sake of change? Are you incapable of leaving something in a known and working state, and would rather fiddle endlessly with it? Are you unconcerned about introducing arbitrary compatibility issues into your seemingly straight-forward product line? If you answered “Yes” to any of those questions, have we got the job for you! You can become a product engineer, and spend your days confounding customers who labor under the unrealistic expectation that a product they purchased in the past would still work with seemingly identical accessories offered by the same company a few years down the line. If interested please report to the recruitment office, located in the darkest depths of Hell.

A 2D representation of the adapter in Fusion 360

Until the world is rid of arbitrary limitations in consumer hardware, we’ll keep chronicling the exploits of brave warriors like [Alex Whittemore], who take such matters into their own hands. When he realized that the blades for his newer model Ninja food processor didn’t work on the older motor simply because the spline was a different size, he set out to design and print an adapter to re-unify the Ninja product line.

[Alex] tried taking a picture of the spline and importing that into Fusion 360, but in the end found it was more trouble than it was worth. As is the case with many printed part success stories, he ended up spending some intimate time with a pair of calipers to get the design where he wanted it. Once broken down into its core geometric components (a group of cylinders interconnected with arches), it didn’t take as long as he feared. In the end the adapter may come out a bit tighter than necessary depending on the printer, but that’s nothing a few swift whacks with a rubber mallet can’t fix.

This project is a perfect example of a hack that would be much harder (but not impossible) without having access to a 3D printer. While you could create this spline adapter by other means, we certainly wouldn’t want to. Especially if you’re trying to make more than one of them. Small runs of highly-specialized objects is where 3D printing really shines.

This is an entry in Hackaday’s

Repairs You Can Print contest

The twenty best projects will receive $100 in Tindie credit, and for the best projects by a Student or Organization, we’ve got two brand-new Prusa i3 MK3 printers. With a printer like that, you’ll be breaking stuff around the house just to have an excuse to make replacement parts.