Highly Sensitive Camera Makes A Great Night Vision Scope

November 12, 2020 by 18 Comments

Traditional military-grade nightvision gear has a history stretching back to the Second World War, relying on photomultiplier tubes to help soldiers see in the dark. Such devices have trickled down to the civilian market in intervening years, however other simpler techniques can work too. [Happy_Mad_Scientist] whipped up a simple nightvision monocular using a very sensitive camera instead.

Due to the high noise, still photos don’t do it justice. The video quality is highly impressive for a system running with no IR illumination.

The camera in question is the Runcam Night Eagle 2, prized for its 0.00001 lux sensitivity. Black and white only, its capable of providing vision in moonlight and starlight conditions without external illumination. In this project, it’s hooked up to a monocle display designed for use with drone FPV setups. With lithium batteries and a charge circuit hooked up, and everything stuffed inside a compact 3D printed case, the final result is a portable, pocket sized night vision device for under $200 USD.

[Happy_Mad_Scientist] notes that in starlight conditions, it provides an advantage over other nighttime Airsoft players relying on IR illumination to see in the dark. We can imagine it would perform well in concert with a bright IR headlamp for those times when there’s simply no ambient light available – particularly indoors.

If your tastes are more military-spec, consider this teardown of a high-end Norweigan device. Video after the break.

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A Budget Testing Rig For Low-Volume Production

September 20, 2020 by 2 Comments

It’s not unheard of for those who tinker in the land of electronics to suddenly find themselves with a project on their hands and potential customers clamoring at the door. Of course, the road to shipping a product is a long one, and requires a unique set of skills quite distinct from those required to build the initial prototype. In developing a product for Airsoft use, [bald greg] realized that a testing rig would be key to ensuring their hundreds of units left the building in working condition.

When shipping units in the hundreds rather than thousands, keeping overheads low is key to maintain a sustainable profit margin on each unit sold. Thus, [bald greg] built a rig that would allow for effective testing of devices rather than breaking the bank. The rig also handles programming, saving the cost of purchasing pre-programmed microcontrollers from the manufacturer. A Raspberry Pi runs the show, using its GPIO pins to program boards and saving test results and serial numbers for later reference. A bed of nails fixture is used to connect to each individual board. Additionally, to test each board as realistically as possible, hardware mimicking a real Airsoft electric pistol is used to properly load the hardware.

[bald greg]’s work is a great example of approaching QC on a budget, and we suspect he’ll sleep soundly knowing the boards in the mail are going to work first time. We’ve seen others take similar approaches, too. If you’re working on your own production testing rig, be sure to let us know!

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Producing A Prop Gun That Actually Ejects Cases

July 31, 2020 by 34 Comments

With the movie Man of War shooting in Cyprus, there was a problem. They needed prop guns that looked realistic and ejected cases when fired, but that were also allowed under the country’s firearm laws. The task fell on [Paradym’s] shoulders, and he set to work producing a prop capable of doing the job.

With the laws in Cyprus, using anything off-the-shelf like an Airsoft pistol was simply not allowed. Instead, he had to start from scratch, creating a design outwardly similar to the Colt 1911 to suit the era of the film. Using green gas canisters for power, the first focus was on getting a realistic semi-automatic firing cycle happening. With that done, the next goal was to get the cases to eject from the weapon on each shot. To achieve this, a lever was used, actuated by the slide moving back after a shot, pushing the “spent” cartridge out of the port.

[Paradym] goes into great deal, covering the design of the 3D printed parts, the machining of springs, as well as the final assembly of the prop. We’ve seen other prop gun builds before, too. Video after the break.

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A Face Mask That’s Functional And Hacker-Certified

July 27, 2020 by 34 Comments

[splat238] needed a mask for going out in public, but wanted something that fit his personal style a bit better than the cloth masks everyone else was wearing. So, he upcycled his old airsoft mesh mask using an impressive 104 NeoPixels to create his NeoPixel LED Face Mask.

The NeoPixels are based on the popular WS2812b LEDs. These are individually addressable RGB LEDs with a pretty impressive glow. [splat238] purchased a 144 NeoPixel strip to avoid having to solder each of those 104 NeoPixels one-by-one. He cut the 144-LED strip into smaller segments to help fit the LEDs around the mask. He then soldered the power and data lines together so that he could still control the LEDs as if they were one strip and not the several segments he cut them into. He needed a pretty bulky battery pack to power the whole thing. You can imagine how much power 104 RGB LEDs would need to run. We recommend adding a battery protection circuit next time as these LEDs probably draw a hefty amount of current.

He designed his own controller board featuring an ESP8266 microcontroller. Given its sizable internal memory, the ESP8266 makes it easy to store a variety of LED patterns without worrying about running out of programming space. He’s also hoping to add some WiFi features in later revisions of his mask, so the ESP8266 is a no-brainer. Additionally, his controller board features three pushbuttons that allow him to toggle through different LED patterns on the fly.

Cool project [splat238]! Looking forward to the WiFi version.

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Gutted Hoverboard Becomes Formidable Track-Drive Robot

October 14, 2019 by 6 Comments

When “hoverboards” first came out, you may have been as disappointed as we were that they did not even remotely fulfill the promises of Back to the Future II. Nothing more than a fancified skateboard, hoverboards are not exactly groundbreaking technology. That doesn’t mean they’re not useful platforms for hacking, though, as this hoverboard to track-propelled robot tank conversion proves.

Most of the BOM for this build came from the junk bin – aluminum extrusions, brackets, and even parts cannibalized from a 3D-printer. But as [pasoftdev] points out, the new-in-box hoverboard was the real treasure trove of components. The motors, the control and driver electronics, and the big, beefy battery were all harvested and mounted to the frame. To turn the wheels into tracks, [pasoftdev] printed some sprockets to fit around the original tires. The tracks were printed in sections and screwed to the wheels. Idlers were printed in sections too, using central hubs and a clever method for connecting everything together into a sturdy wheel. Printed tank tread links finished the rolling gear eventually; each of the 34 pieces took almost five hours to print. The dedication paid off, though, as the 15-kg tank is pretty powerful; the brief video below shows it towing an office chair around without any problems.

We noticed that [pasoftdev] found the assembly of the tread links a bit problematic. These 3D-printed links that are joined by Airsoft BBs might make things a little easier next time.

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Mech Warfare: Like Driving A Building-Sized Robot Through A Busy City

June 7, 2019 by 20 Comments

The sound a set of machined robot legs tapping on concrete make is remarkable. If for nothing more, the video after the break is worth watching just for this. It’s what caught my attention when I first wandered by the Mech Warfare area at Maker Faire, as one of the competitors had their bot out wandering around as a demo during the setup day.

Installing target plate
Making sure the ammo is set to go

This is truly a hacker’s robotics competition. There are constraints, but there’s also a lot of room for freedom. Meet a dozen or so requirements and you be as creative as you want with the rest. My favorite part is that this is not a destructive event like many the battle-based robot TV shows that tend to turn my stomach. Instead, these robots each carry an electric AirSoft gun and seek to hit any of four target panels on their competitor’s robot. Continue reading “Mech Warfare: Like Driving A Building-Sized Robot Through A Busy City” →

Designing A Drone To Fire From A Grenade Launcher

June 6, 2019 by 56 Comments

You might think that tiny autonomous drones that can be fired out of a standard 40 mm grenade launcher for rapid deployment would be the kind of thing the military would love to get their hands on. Which is true, of course, and a number of companies are working on the idea for police and military applications. But [Glytch] thinks the technology could also be used for search and rescue operations, so he’s working on creating a version for us civilians.

During his presentation “3D Printing Canister-Launchable Drones for City-Scale Wardriving” at the 2019 CircleCityCon, [Glytch] gave an overview of his progress towards creating a small fixed-wing Unmanned Aerial Vehicle (UAV) that can be built even by those of us who don’t have the budgets of a three letter government agency. He’s not at the point where he can do a test launch just yet, but the design is coming along nicely, and we’re extremely interested in seeing where it goes from here.

The only way you’re fitting a winged aircraft into the bore of a 40 mm launcher is by folding it up, and so far, that’s where [Glytch] has directed most of his efforts. The wings of his UAV will use a rigid leading edge that folds flat until deployment. When in flight mode, ripstop nylon attached between the body of the drone and the leading edge will be pulled taught to form the actual wing surface; think of it sort of like a bat’s wing. A similar trick will be used for the two control surfaces at the rear of the craft.

Internally, the UAV is using all off-the-shelf components which [Glytch] hopes will keep it cheap enough that they could eventually be mass produced. As he explained in a recent YouTube video, the motor, speed controller, receiver, and flight controller, are all the sort of thing you’d expect to find in a small RC quadcopter. To make it easier to manage the UAV in the field, the batteries and payload will be housed in a detachable nose cone; allowing the user to rapidly configure the hardware for different missions.

Right now, [Glytch] says the biggest obstacle keeping his drone out of the air is finding a foldable propeller with the specific characteristics he requires. Unable to find anything commercially available, he’s currently looking into designing it himself and having it 3D printed on an SLA machine. He also needs to design a sabot to hold the drone as it travels through the barrel of the launcher. Incidentally, he’s currently testing his design with an Airsoft grenade launcher, as he doesn’t want to wade through the paperwork involved in getting the real deal.

[Glytch] is no stranger to the world of high-tech UAVs. The “Watch Dog” inspired hacking drone he created last year was a huge hit, and he’s recently been working on a HD video and telemetry link over WiFi with the Raspberry Pi Zero for his flying creations.

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