Printed Circuits, 1940s Style

December 8, 2020 by 35 Comments

A presentation this month by the Antique Wireless Museum brought British engineer and inventor John Sargrove (1906-1974) to our attention. If you’ve ever peeked inside old electronics from days gone by, you’ve no doubt seen point-to-point wiring and turret board construction. In the 60s and 70s these techniques eventually made way for printed circuit boards which we still use today. But Mr Sargrove was way ahead of his time, having already invented a process in the 1930s to print circuits, not just boards, onto Bakelite. After being interrupted by the war, he formed a company Electronic Circuit Making Equipment (ECME) and was building broadcast radio receivers on an impressive automatic production line.

Mr. Sargrove’s passion was making radios affordable for everyone. But to achieve this goal, he had to make large advances manufacturing technology. His technique of embedding not only circuit traces, but basic circuit elements like resistors, capacitors, and inductors directly into the substrate foresaw techniques being applied decades later in integrated circuit design.  He also developed a compact vacuum tube which could be used in all circuits of a radio, called an “All-stage Valve“. Equally important was his futuristic automatic factory, which significantly reduced the number of factory workers needed to make radios from 1500 to 50. Having completed the radio design, he was also developing a television receiver using the same concepts. Unfortunately, ECME was forced into liquidation when a large order from India was cancelled upon declaration of independence in 1947.

You really must watch the video below. There are many bits and pieces of modern factory automation which we still use today, yet their implementation using 1940s techniques and technology is fascinating. Further reading links after the video. Thanks to [Mark Erdle] for the tip.

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European Right To Repair: Poor Repairability Shamed With Rating System

December 2, 2020 by 94 Comments

Happily the right to repair movement is slowly gaining ground, and recently they’ve scored a major success in the European Parliament that includes a requirement that products be labelled with expected lifetime and repairability information, long-term availability of parts, and numerous measures aimed at preventing waste.

… including by requiring improved product information through mandatory labelling on the durability and reparability of a product (expected lifetime, availability of spare parts, etc.), defining durability and reparability as the main characteristics of a product…

Even the UK, whose path is diverging from the EU due to Brexit, appears to have a moment of harmony on this front. This builds upon existing rights to repair in that devices sold in Europe will eventually have to carry a clearly visible repair score to communicate the ease of repairability and supply of spare parts, making a clear incentive for manufacturers to strive for the highest score possible.

We live in an age in which our machines, appliances, and devices are becoming ever more complex, while at the same time ever more difficult to repair. Our community are the masters of fixing things, but even we are becoming increasingly stumped in the face of the latest flashy kitchen appliance or iDevice. The right to repair movement, and this measure in particular, seeks to improve the ability of all consumers, not just us hackers, to makebuying decisions for better products and lower environmental impact.

With a population of around 450 million people spread across 27 member countries, the EU represents a colossal market that no manufacturer can afford to ignore. Therefore while plenty of other regions of the planet have no such legislation this move will have a knock-on effect across the whole planet. Since the same products are routinely sold worldwide it is to be expected that an improvement in repairability for European markets will propagate also to the rest of the world. So when your next phone has a replaceable battery and easier spares availability, thank the EU-based right to repair campaigners and some European lawmakers for that convenience.

European Parliament from EU, CC BY 2.0.

The Wow! Signal And The Search For Extraterrestrial Intelligence

November 25, 2020 by 54 Comments

On a balmy August evening in 1977, an enormous radio telescope in a field in the middle of Ohio sat silently listening to the radio universe. Shortly after 10:00 PM, the Earth’s rotation slewed the telescope through a powerful radio signal whose passage was noted only by the slight change in tone in the song sung every twelve seconds by the line printer recording that evening’s data.

When the data was analyzed later, an astronomer’s marginal exclamation of the extraordinarily powerful but vanishingly brief blip would give the signal its forever name: the Wow! Signal. How we came to hear this signal, what it could possibly mean, and where it might have come from are all interesting details of an event that left a mystery in its wake, one that citizen scientists are now looking into with a fresh perspective. If it was sent from a region of space with habitable planets, it’s at least worth a listen.

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Hackaday Links: November 22, 2020

November 22, 2020 by 6 Comments

Remember DSRC? If the initialism doesn’t ring a bell, don’t worry — Dedicated Short-Range Communications, a radio service intended to let cars in traffic talk to each other, never really caught on. Back in 1999, when the Federal Communications Commission set aside 75 MHz of spectrum in the 5.9-GHz band, it probably seemed like a good idea — after all, the flying cars of the future would surely need a way to communicate with each other. Only about 15,000 vehicles in the US have DSRC, and so the FCC decided to snatch back the whole 75-MHz slice and reallocate it. The lower 45 MHz will be tacked onto the existing unlicensed 5.8-GHz band where WiFi now lives, providing interesting opportunities in wireless networking. Fans of chatty cars need not fret, though — the upper 30 MHz block is being reallocated to a different Intelligent Transportation System Service called C-V2X, for Cellular Vehicle to Everything, which by its name alone is far cooler and therefore more likely to succeed.

NASA keeps dropping cool teasers of the Mars 2020 mission as the package containing the Perseverance rover hurtles across space on its way to a February rendezvous with the Red Planet. The latest: you can listen to the faint sounds the rover is making as it gets ready for its date with destiny. While we’ve heard sounds from Mars before — the InSight lander used its seismometer to record the Martian wind — Perseverance is the first Mars rover equipped with actual microphones. It’s pretty neat to hear the faint whirring of the rover’s thermal management system pump doing its thing in interplanetary space, and even cooler to think that we’ll soon hear what it sounds like to land on Mars.

Speaking of space, back at the beginning of 2020 — you know, a couple of million years ago — we kicked off the Hack Chat series by talking with Alberto Caballero about his “Habitable Exoplanets” project, a crowd-sourced search for “Earth 2.0”. We found it fascinating that amateur astronomers using off-the-shelf gear could detect the subtle signs of planets orbiting stars half a galaxy away. We’ve kept in touch with Alberto since then, and he recently tipped us off to his new SETI Project. Following the citizen-science model of the Habitable Exoplanets project, Alberto is looking to recruit amateur radio astronomers willing to turn their antennas in the direction of stars similar to the Sun, where it just might be possible for intelligent life to have formed. Check out the PDF summary of the project which includes the modest technical requirements for getting in on the SETI action.

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Blue Pill As A Nerdy Swiss Army Knife

November 22, 2020 by 15 Comments

Not everyone can afford an oscilloscope, and some of us can’t find a USB logic analyzer half the time. But we can usually get our hands on a microcontroller kit, which can be turned into a makeshift instrument if given the appropriate code. A perfect example is buck50 developed by [Mark Rubin], an open source firmware to turn a STM32 “Blue Pill” into a multi-purpose test and measurement instrument.

buck50 comes with a plethora of functionality built in which includes an oscilloscope, logic analyzer, and bus monitor. The device is a two way street and also comes with GPIO control as well as PWM output. There’s really a remarkable amount of functionality crammed into the project. [Mark] provides a Python application that exposes a text based UI for configuring and using the device though commands and lots of commands which makes this really nerdy. There are a number of options to visualize the data captured which includes gnuplot, gtk wave and PulseView to name a few.

[Mark] does a fantastic job not only with the firmware but also with the documentation, and we really think this makes the project stand out. Commands are well documented and everything is available on [GitHub] for your hacking pleasure. And if you are about to order a Blue Pill online, you might want to check out the nitty-gritty of the clones that are floating around.

Thanks [JohnU] for the tip!

High-Speed Spectrometer Built With Cheap Linear CCD

November 21, 2020 by 37 Comments

If you’ve ever dreamed of building a proper spectrometer, it looks like the ESPROS epc901 CCD sensor is absolutely worth your attention. It’s fast, sensitive, easy to interface with, and at just $24 USD, it won’t break the bank. There’s only one problem: implementing it in your project means either working with the bare 2×16 0.5 mm pitch BGA device, or shelling out nearly $1,400 USD for the development kit.

Thankfully, [Adrian Studer] has come up with a compromise. While you’ll still need to reflow the BGA to get it mounted, his open hardware breakout and adapter boards for the ESPROS epc901 make the sensor far easier to work with.

It’s not just a hardware solution either, he also provides firmware code for the STM32L4 based Nucleo development board and some Python scripts that make it easy to pull data from the sensor. The firmware even includes a simple command line interface to control the hardware that you can access over serial.

With the sensor successfully wrangled, [Adrian] partnered with [Frank Milburn] to build an affordable spectrometer around it. The design makes use of a 3D printed chamber, a simple commercial diffraction grating, and an array of entrance slits ranging from 0.5 to 0.0254 millimeters in width that were laser-cut into a sheet of stainless steel.

In the videos after the break, you can see the finished spectrometer being used to determine the wavelength of LEDs, as well as a demonstration of how the high-speed camera module is able to study the spectral variations of a CFL bulb over time. [Adrian] tells us that he and [Frank] are open to suggestions as to what they should point their new spectrometer at next, so let them know in the comments if you’ve got any interesting ideas.

We’ve seen an incredible number of spectrometer builds over the years, and some of the more recent ones are really pushing the envelope in terms of what the DIY scientist is capable of doing in the home lab. While they’re still fairly niche, these instruments are slowly but surely finding their way into the hands of more curious hackers.

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Magnifying On The Cheap

November 17, 2020 by 28 Comments

If there is one thing we’ve learned during several years of running the Hackaday SMD soldering challenge it is this: Most people need magnification to do good soldering at a tiny scale. The problem is, like most tools, you can buy something as cheap as a $5 binocular headset or you can spend $1,000 or more on a serious microscope. What’s in between? [Noel] looks at some affordable options in a recent video that you can see below.

[Noel] started out with a cheap “helping hand” that has a simple little magnifying glass attached to it. The major criterion was to find something that would have no delay so he could solder under magnification. While it is possible to work under a scope with a little lag in the display, it is frustrating and there are better options.

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