Forget The Kiln, These Tiles Were Made On A Prusa

March 5, 2019 by Tom Nardi 22 Comments

Where does your mind go when you think of 3D printed parts? Running off hard to find replacement components? Maybe spinning up a bespoke electronics enclosure? Occasionally the little boat that you can compare to the little boats of others online? All reasonable enough answers. But thanks to the work of [Matthew Wentworth], you might have a new mental image to associate with the smell of melting PLA: decorative Portuguese Azulejo tiles.

As difficult as it might be to believe, the tiles you’re seeing here weren’t made on some exotic ceramic printer, but a standard Prusa i3 MK3. Well, at least they started on the 3D printer. As you might have guessed, there’s a bit more involved than that.

That said, the idea is actually quite simple. The printed “tile” is just the base plate, plus the raised elements that will eventually be seen on the surface. Everything else is just a void, which naturally saves a lot on printing time and material. Once the print is done, premixed spackling paste is pushed into all of the open areas and the top is made as smooth as possible with a putty knife. The filled tile is then left to dry for 24 hours or so.

Once it’s dried, you take the tile outside and sand the top down with a palm sander (or by hand, if you have the patience). This not only smooths out the spackle, but eventually will expose and then smooth the top parts of the print. Once everything is nice and silky, it gets sprayed with a semi-gloss clear coat to both protect it and give it that authentic looking shine.

[Matthew] actually created his designs based on images of real Azulejo tiles he found online, but really any sort of image that has raised elements like this could be made to work. If anyone out there decorates their home with 3D printed Jolly Wrencher tiles, you know where to send the pictures. Interestingly, these aren’t the first tiles we’ve seen made out of plastic, but we’ve got to admit these ones would look quite a bit more appealing on your kitchen walls.

Mayak Turns WiFi Traffic Into Sound

February 27, 2019 by Lewin Day 7 Comments

Dial-up modems were well known for their screeching soundtrack during the connection process. Modern networking eschews audio based communication methods, so we no longer have to deal with such things. However, all is not lost. [::vtol::]’s Mayak installation brings us a new sound, all its own.

The installation consists of four WiFi routers, connected to four LTE modems. These are configured as open hotspots that anyone can connect to. [::vtol::] was careful to select routers that had highly responsive activity LEDs. The activity LEDs are wired to an Arduino, which processes the inputs, using them to trigger various sounds from an attached synthesizer.

As users connect to the routers and go about their business on the Internet, the activity LEDs flash and the synthesizer translates this into an otherworldly soundtrack. The hardware is all hung on a beautiful metal and acrylic frame, which stands as a striking form in the sparse gallery.

The piece creates a very electronic soundscape, but you may prefer your installations to have a more mechanical racket. Video after the break.

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Polar Platform Spins Out Intricate String Art Portraits

February 23, 2019 by Dan Maloney 14 Comments

We have semi-fond memories of string art from our grade school art class days. We recall liking the part where we all banged nails into a board, but that bit with wrapping the thread around the nails got a bit tedious. This CNC string art machine elevates the art form far above the grammar school level without all the tedium.

Inspired by a string art maker we recently feature, [Bart Dring] decided to tackle the problem without using an industrial robot to dispense the thread. Using design elements from his recent coaster-creating polar plotter, he built a large, rotating platform flanked by a thread handling mechanism. The platform rotates the circular “canvas” for the portrait, ringed with closely spaced nails, following G-code generated offline. A combination of in and out motion of the arm and slight rotation of the platform wraps the thread around each nail, while rotating the platform pays the thread out to the next nail. Angled nails cause the thread to find its own level naturally, so no Z-axis is needed. The video below shows a brief glimpse of an additional tool that seems to coax the threads down, too. Mercifully, [Bart] included a second fixture to drill the hundreds of angled holes needed; the nails appear to be inserted manually, but we can think of a few fixes for that.

We really like this machine, both in terms of [Bart]’s usual high build-quality standards and for the unique art it creates. He mentions several upgrades before he releases the build files, but we think it’s pretty amazing as is.

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What Happens When You Cross A Brick With A Pixel?

February 22, 2019 by Lewin Day 19 Comments

There are a great many technologies we use to display information every day. We’re all familiar with plasma displays and LCDs, and then there’s more esoteric hardware like the split flap displays on municipal buses and around train stations. However, Breakfast have been working on something that turns architectural features into a display at the same time. Enter Brixels.

The name is a portmanteau of brick and pixel, indicating that each individual brick can be independently addressed as a visual element. A Brixel installation consists of a series of columns, stacked with Brixel elements. Each individual brick on the column contains a stepper motor which can set the rotational position of the brick. The outer appearance of the individual bricks is highly customizable, as the motor hardware is integrated into the column itself. A Linux machine is used as a primary controller, which passes commands to each column’s controller over RS485, and the column controllers then pass instructions to each individual Brixel.

The Brixels are capable of continuous 360 degree rotation and also contain LEDs for various illumination based effects. The largest current installation is the Brixel Mirror, standing at 18 feet wide, 6 feet high, and containing 540 individually addressable Brixels. These are built with one half covered in a mirror finish, and combined with a depth-sensing camera for all kinds of fun interactive effects.

Brixels show that architectural features don’t have to be static – they can become kinetic, living things that can be aesthetically beautiful and also useful. Breakfast are known for their installations which use modern electronics to push the limits in their artistic installations. Their work on high-speed flip dot displays is particularly impressive. Video after the break.

[Thanks to Sheldon for the tip!]

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Relive The Dot Matrix Glory Days With Your 3D Printer

February 21, 2019 by Tom Nardi 21 Comments

With the cost of 3D printers dropping rapidly, we’ve started to see a trend of hackers re-purposing them for various tasks. It makes perfect sense; with the hotend and extruder turned off (or removed entirely), you’ve got a machine that can move a tool around in two or three dimensions with exceptional accuracy. Printers modified to carry lasers, markers, and even the occasional rotary tool, are becoming a common sight in our tip line.

Last year [Matthew Rayfield] attached a marker to his 3D printer and had it sketch out some pictures, but recently he decided to revisit the idea and try to put a unique spin on it. The end result is a throwback to the classic dot matrix printers of yore utilizing decidedly modern hardware and software. There’s something undeniably appealing about the low-fi nature of dot matrix printing, and when fed the appropriate images this setup is capable of producing something which we’ve got to admit is dangerously close to being art.

To create these images, [Matthew] has created “Pixels-to-Gcode”, an online service that anyone can use to turn an arbitrary image into GCode they can feed their 3D printer. There’s a number of options available for you to play with so you can dial in the specific effect you’re looking for. Pointillist images can be created using a tight spacing of dots, but widen them up, and your final image becomes increasingly abstract.

The hardware side of this project is left largely as an exercise for the reader. [Matthew] has attached a fine-point pen to his printer’s head using a rubber band, but admits that it’s far from ideal. A more robust approach would be some kind of 3D printed device that allows you to quickly attach your pen or marker so the printer can be easily switched between 2D and 3D modes. We’d also be interested in seeing what this would look like if you used a laser mounted on the printer to burn the dots.

Back in the ancient days of 2012, we saw somebody put together a very similar project using parts from floppy and optical drives. The differences between these two projects, not only in relative difficulty level but end result, is an excellent example of how the hacker community is benefiting from the widespread availability of cheap 3D motion platforms.

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How To Make Bisected Pine Cones Look Great, Step-by-Step

February 10, 2019 by Donald Papp 8 Comments

[Black Beard Projects] sealed some pine cones in colored resin, then cut them in half and polished them up. The results look great, but what’s really good about this project is that it clearly demonstrates the necessary steps and techniques from beginning to end. He even employs some homemade equipment, to boot.

Briefly, the process is to first bake the pine cones to remove any moisture. Then they get coated in a heat-activated resin for stabilizing, which is a process that infuses and pre-seals the pine cones for better casting results. The prepped pine cones go into molds, clear resin is mixed with coloring and poured in. The resin cures inside a pressure chamber, which helps ensure that it gets into every nook and cranny while also causing any small air bubbles introduced during mixing and pouring to shrink so small that they can’t really be seen. After that is cutting, then sanding and polishing. It’s an excellent overview of the entire process.

The video (which is embedded below) also has an outstanding depth of information in the details section. Not only is there an overview of the process and links to related information, but there’s a complete time-coded index to every action taken in the entire video. Now that’s some attention to detail.

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The Blackest Black, Now In Handy Pocket Size

February 8, 2019 by Tom Nardi 24 Comments

If you thought “carbon nanotubes” were just some near-future unobtainium used in space elevators, don’t worry, you certainly aren’t alone. In reality, while the technology still has a way to go, carbon nanotube production has already exceeded several thousand tons per year and there are products you can buy today that are using this decidedly futuristic wonder material. Now there’s even one you can put in your pocket.

Created by [Simon], a designer in the UK, this small carbon nanotube array is described as “A simulated black hole” because the surface absorbs 99.9% of the visible light that hits it. Protected by a clear acrylic case, the sample of the material makes a circle that’s so black it gives the impression you’re looking into deep space. Unfortunately, no time-dilating gravitational forces are included at any of level of support in the ongoing Kickstarter campaign; but considering it was 100% funded in just a few hours, it seems like most people are OK with the trade-off.

[Simon] is well aware of the ongoing war between different methods of creating the “Blackest Black”, and he thinks he’s put his money (and by extension, his backer’s) money on the winner. Singularity is using a similar technology to the exclusively-licensed Vantablack, rather than a super-dark paint like “Black 3.0”. In fact he’s so confident that Singularity will appear darker than Black 3.0 that he mentions a head-to-head comparison is currently in the works.

If there’s a downside to the carbon nanotube array used in Singularity, it’s that you can’t actually touch it. [Simon] warns that while the acrylic case is only held together with magnets and can be opened for more careful inspection, actually touching the surface is absolutely not recommended. He says that even dust getting on the material is going to adversely effect its ability to absorb light, so you should really keep it buttoned up as much as possible.

While the Singularity looks like an interesting way to experience near perfect blackness, the concept itself is far from a novelty. A material that can absorb essentially all the light that hits it has important scientific, military, and of course artistic applications; so figuring out how to pull it off has become a pretty big deal.