Flat-Pack Pasta: Like Ikea Furniture Without The Weird Wrench

May 26, 2021 by Kristina Panos 46 Comments

When it comes to food packaging, there’s no bigger scam than potato chip bags, right? People complain about the air (nitrogen, actually) inside, but it’s there for a reason — nitrogen pushes out oxygen, so the chips live in a state of factory-fresh dormancy until you rip open the bag and release the gas. If you want flat-pack chips, there’s always those uniformly-shaped potato slurry wafers that come in a can. But even those usually manage to have a few broken ones.

On the other hand, no one complains about the extra space in their box of fusilli — that would be silly. But seriously, successfully shipping fragile foods requires either flat packing or a lot of extra space, especially if that food comes in a myriad of fun 3D shapes like pasta does. Everybody knows that 3D pasta is superior to flat pasta because it holds sauces so much better. The pasta must be kept intact!

The great thing about pasta as a food is that it’s simple to make, and it’s more nutritious than potato chips. Because of these factors, pasta is often served in extreme situations to large groups of people, like soldiers and the involuntarily displaced. But storing large quantities of shapely pasta takes up quite a bit of space. And because of all that necessary air, much of the packaging goes to waste.

So what if you could keep your plethora of pasta in, say, a filing cabinet? A research team led by the Morphing Matter Lab at Carnegie Mellon University have created a way to make flat-pack pasta that springs to life after a few minutes in boiling water.

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Getting Started With Aluminum Extrusions

May 25, 2021 by Al Williams 64 Comments

T-slot extrusions used to be somewhat mysterious, but today they are quite common thanks to their use in many 3D printers. However, it is one thing to assemble a kit with some extrusions and another thing to design your own creations with the material. If you ever had a Play-Doh Fun Factory as a kid, then you know about extrusions. You push some material out through a die to make a shape. Of course, aluminum extrusions aren’t made from modeling clay, but usually 6105-T5 aluminum. Oddly, there doesn’t seem to be an official standard, but it is so common that there’s usually not much variation between different vendors.

We use extrusions to create frames for 3D printers, laser cutters, and CNC machines. But you can use it anywhere you need a sturdy and versatile frame. There seems to be a lot of people using them, for example, to build custom fixtures inside vans. If you need a custom workbench, a light fixture, or even a picture frame, you can build anything you like using extrusions. Continue reading “Getting Started With Aluminum Extrusions” →

Technical Audacity And The Phone Book

May 25, 2021 by Al Williams 74 Comments

I often think we — or maybe the people who control our money — lack the audacity to take on really big projects. It is hard to imagine laying the transatlantic cable for the first time today, for example. When I want a good example of this effect, I usually say something like: “Can you imagine going to a boardroom of a major company today and saying, ‘We plan to run wire to every house and business in the world and connect them all together.'” Yet that’s what the phone company did. But it turns out, running copper wire everywhere was only one major challenge for the phone company. The other was printing phone directories. In today’s world, it is easy to imagine a computer system that keeps track of all the phone numbers that can spit out a printed version for duplication. But that’s a relatively recent innovation. How did big city phonebooks work before the advent of the computer?

Turns out, the Saturday Evening Post talked about how it all worked in a 1954 article. We aren’t sure there weren’t some computerized records by 1954, but the whole process was still largely manual. By that year, an estimated 60,000,000 directories went out each year in the United States alone. Some of these were small, but the Chicago directory — not including suburban directories — had over 2,100 pages. In New York City, the solution was to print a separate book for each borough. Even then. the Manhattan book was three inches thick and projected to grow to five inches by 1975.

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Ask Hackaday: How Is The Chip Shortage Affecting You?

May 24, 2021 by Jenny List 133 Comments

Some friends of mine are designing a new board around the STM32F103 microcontroller, the commodity ARM chip that you’ll find in numerous projects and on plenty of development boards. When the time came to order the parts for the prototype, they were surprised to find that the usual stockholders don’t have any of these chips in stock, and more surprisingly, even the Chinese pin-compatible clones couldn’t be found. The astute among you may by now have guessed that the culprit behind such a commodity part’s curious lack of availability lies in the global semiconductor shortage.

A perfect storm of political unintended consequences, climate-related crises throttling Taiwanese chip foundries and shutting down those in the USA, and faulty pandemic recovery planning, has left the chipmakers unable to keep up with the demand from industries on the rebound from their COVID-induced slump. Particularly mentioned in this context is the automotive industry, which has seen plants closing for lack of chips and even models ditching digital dashboards for their analogue predecessors.

Chips on order everywhere on the Mouser website.

The fall-out from all this drama in the world’s car factories has filtered down through all levels that depend upon semiconductors; as the carmakers bag every scrap of chip fab capacity that they can, so in turn have other chip customers scrambled to keep their own supply lines in place. A quick scan for microcontrollers through distributors like Mouser or Digi-Key finds pages and pages of lines on back-order or out of stock, with those lines still available being largely either for niche applications, unusual package options, or from extremely outdated product lines. The chances of scoring your chosen chip seem remote and most designers would probably baulk at trying to redesign around an ancient 8-bit part from the 1990s, so what’s to be done?

Such things typically involve commercially sensitive information so we understand not all readers will be able to respond, but we’d like to ask the question: how has the semiconductor shortage affected you? We’ve heard tales of unusual choices being made to ship a product with any microcontroller that works, of hugely overpowered chips replacing commodity devices, and even of specialist systems-on-chip being drafted in to fill the gap. In a few years maybe we’ll feature a teardown whose author wonders why a Bluetooth SoC is present without using the radio functions and with a 50R resistor replacing the antenna, and we’ll recognise it as a desperate measure from an engineer caught up in 2021’s chip shortage.

So tell us your tales from the coalface in the comments below. Are you that desperate engineer scouring the distributors’ stock lists for any microcontroller you can find, or has your chosen device remained in production? Whatever your experience we’d like to know what the real state of the semiconductor market is, so over to you!

Retrotechtacular: Double For Nothing

May 21, 2021 by Jenny List 52 Comments

If you are in the market for web hosting in 2021 and you sign up with one of the cloud computing providers, you’ll soon see how the different resources are priced. Storage and bandwidth are cheap, while CPU time is expensive. This reflects the state of a modern computer, in which a typical disk drive now holds a terabyte or more and rising by the year while a new processor is becoming a bottleneck whose performance hasn’t increased as much as the manufacturers would like over models from years ago.

Twice As Much Hardware From A Bit Of Software?

In the early 1990s though it was a different matter. A 486 or early Pentium processor was pretty powerful compared to the DOS or Windows 3.1 software it was expected to run, and it was the memory and disk space attached to it that limited performance… and cost an arm and a leg. There was a period in about 1995 when a supposed fire in a chip factory somewhere sent RAM prices into the hundreds of dollars per megabyte, briefly causing an epidemic of RAM raiding in which criminals would break into offices and take only the SIMs from the computers.

A solution to this problem came perhaps surprisingly from the software industry. Disk Doubler was a DOS driver that promised more disk space, achieving this seemingly impossible feat by compressing the disk to fit more data on it. Processor power swapped for disk space was a reasonable trade at the time so it became extremely popular, and eventually Microsoft incorporated their own disk compression into DOS. In some cases it could even speed up a computer with a slow disk drive, as I found out as a student with a 286 packing an MFM drive.

Something For Nothing, Perhaps It’s Too Good To Be True.

If compression could increase disk space then couldn’t it do the same for RAM? The industry came to the rescue once more with an array of RAM doubler products, first applying the disk doubling technique to on-disk virtual memory, and then doing the same with the contents of the memory itself. The first approach worked at the expense of a system slow-down, while the second, not so much. In fact it was little more than a scam, with software products promising much but delivering absolutely nothing behind the scenes.

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Freenode Debacle Prompts Staff Exodus, New Network

May 20, 2021 by Tom Nardi 68 Comments

It’s no secret that Internet Relay Chat (IRC) has lost some of its appeal in recent years. These days there’s plenty of free chat platforms boasting slick web interfaces and smartphone push notifications, to say nothing of social networks like Facebook and Twitter. The ability to communicate with like minded individuals from all over the planet in real-time is now something we take for granted, so it’s little surprise that newer and flashier protocols and services have steadily eroded the IRC user base.

But there’s often a hidden cost to using these more modern communication protocols. A lack of operational transparency naturally leads to concerns over monitoring and censorship, which makes such services a poor match for the free and open source community. As such, many open projects have eschewed these newer and more popular services for IRC networks that were developed and maintained by the community itself. Among these, the best-known and most respected is Freenode. Originally started as a Linux support channel in 1995, Freenode grew to become the defacto communication and support tool for free and open source projects of all shapes and sizes, and by 2013 had officially become the largest and most active IRC network in the world.

Unfortunately, the incredible legacy of Freenode is now being jeopardized by what former staff members are describing as nothing short of a hostile takeover. Through a complex series of events which actually started several years ago, control of Freenode has been taken from the community and put into the hands of an enigmatic and wealthy entrepreneur who claims his ultimate goal is to revolutionize IRC and return it to the forefront of online communication. Here’s where it gets weird.

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River Cleanup Aims To Expand In Earnest To Tackle Plastic Pollution

May 19, 2021 by Zoe Skyforest 15 Comments

The Great Pacific Garbage Patch is just one of a number of pollution disasters affecting the world’s oceans. All over the globe, huge amounts of plastic enter waterways every day, causing havoc in delicate ecosystems.

Heading up the charge to deal with the problem, The Ocean Cleanup have been working on a variety of projects to help clean up plastic pollution. Chief among these is their river cleanup efforts, aiming to stop plastic pollution from reaching the ocean in the first place. The non-profit group intends to rapidly scale up its efforts, partnering with Finnish industrial manufacturer Konecranes in order to put its latest river cleaning design into series production.

We last reported on the group’s efforts in 2020, with their Interceptor craft operating in rivers in Malaysia, Indonesia, and the Dominican Republic. They’ve since refined the design for better functionality and easier deployment. Let’s jump in and see what they’ve learned and how their hunt for plastic pollution is shaping up.

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