Curbside Mower Gets Electric Transplant

December 8, 2017 by Tom Nardi 28 Comments

There’s few things more exciting to a hacker or maker than seeing a piece of hardware on the curb. An old computer, an appliance, maybe if you’re really lucky some power tools. So we can only imagine the rush that known lawn equipment aficionado [AmpEater] had when he saw a seemingly intact push mower in the trash. The pull start was broken on the gas engine, but where this mower was going, it wouldn’t need a gas engine.

When he got the mower back to his garage, he started on the process of converting it over to electric. Of course this means basically everything but the wheels, handle, and deck would get tossed. But starting with a trashed gas mower still sounds a lot easier compared to trying to figure out how to make or source a wheeled mower deck.

Step one in this conversion was stripping all the paint off the deck and welding a plate over where the original gas engine was. [AmpEater] then 3D printed some mounts to hold the DeWalt tool batteries he would be using as a power source, taking the extra time to align everything so it would have the look of an old flathead gasoline engine. A tongue-in-cheek reference to the mower’s old gasoline gulping days, and an awesome little detail that gives the final product a great look.

The controller is a commercial model intended for electric bikes, and the heart of this new mower is a brushless direct-drive motor capable of 3,000 RPM at 40 A. [AmpEater] reports a respectable one hour run time with the six DeWalt batteries, and more power than his store-bought Ryobi electric mower.

If the name [AmpEater] looks familiar, it’s because this isn’t the first time he’s graced us with a mower conversion: back in 2013 he impressed us with his solar-electric Cub Cadet zero-turn. This build isn’t quite as slick as the Cub Cadet, but the much lower cost and difficulty level means that you may be able to follow in his footsteps even if you don’t have his Zeus-level mastery of the electric motor.

As electric mowers have gotten more popular, we’ve seen an increasing flow of hacks and mods for them. Everything from replacing the batteries to turning them into something else completely.

Biometric Authentication With A Cheap USB Hub

December 7, 2017 by Tom Nardi 26 Comments

It’s fair to say that fingerprints aren’t necessarily the best idea for device authentication, after all, they’re kind of everywhere. But in some cases, such as a device that never leaves your home, fingerprints are an appealing way to speed up repetitive logins. Unfortunately, fingerprint scanners aren’t exactly ubiquitous pieces of hardware yet. We wouldn’t hold out much hope for seeing a future Raspberry Pi with a fingerprint scanner sitting on top, for example.

Looking for a cheap way to add fingerprint scanning capabilities to his devices, [Nicholas] came up with a clever solution that is not only inexpensive, but multi-functional. By combining a cheap USB hub with a fingerprint scanner that was intended as a replacement part of a Thinkpad laptop, he was able to put together a biometric USB hub for around $5 USD.

After buying the Thinkpad fingerprint scanner, he wanted to make sure it would be detected by his computer as a standard USB device. The connector and pinout on the scanner aren’t standard, so he had to scrape off the plastic coating of the ribbon cable and do some probing with his multimeter to figure out what went where. Luckily, once he found the ground wire, the order of the rest of the connections were unchanged from normal USB.

When connected to up his Ubuntu machine, the Thinkpad scanner came up as a “STMicroelectronics Fingerprint Reader”, and could be configured with libpam-fprintd.

With the pintout and software configuration now known, all that was left was getting it integrated into the USB hub. One of the hub’s ports was removed and filled in with hot glue, and the fingerprint scanner connected in its place. A hole was then cut in the case of the hub for the scanner to peak out of. [Nicholas] mentions his Dremel is on loan to somebody else at the moment, and says he’ll probably try to clean the case and opening up a bit when he gets it back.

[Nicholas] was actually inspired to tackle this project based on a Hackaday post he read awhile back, so this one has truly come full circle. If you’d like to learn more about fingerprint scanning and the techniques being developed to improve it, we’ve got some excellent articles to get you started.

Alan Yates: Introduction To Vacuum Technology

December 7, 2017 by Jenny List 17 Comments

When we mention vacuum technology, it’s not impossible that many of you will instantly turn your minds to vacuum tubes, and think about triodes, or pentodes. But while there is a lot to interest the curious in the electronics of yesteryear, they are not the only facet of vacuum technology that should capture your attention.

When [Alan Yates] gave his talk at the 2017 Hackaday Superconference entitled “Introduction To Vacuum Technology”, he was speaking in a much more literal sense. Instead of a technology that happens to use a vacuum, his subject was the technologies surrounding working with vacuums; examining the equipment and terminology surrounding them while remaining within the bounds of what is possible for the experimenter. You can watch it yourself below the break, or read on for our precis.

In the first instance, he introduces us to the concept of a vacuum, starting with the work of [Evangelista Torricelli] on mercury barometers in the 17th century Italy, and continuing to explain how pressure, and thus vacuum, is quantified. Along the way, he informs us that a Pascal can be explained in layman’s terms as roughly the pressure exerted by an American dollar bill on the hand of someone holding it, and introduces us to a few legacy units of vacuum measurement.

In classifying the different types of vacuum he starts with weak vacuum sources such as a domestic vacuum cleaner and goes on to say that the vacuum he’s dealing with is classified as medium, between 3kPa and 100mPa. Higher vacuum is beyond the capabilities of the equipment available outside high-end laboratories.

Introduction over, he starts on the subject of equipment with a quick word about safety, before giving an overview of the components a typical small-scale vacuum experimenter’s set-up. We see the different types of vacuum gauges, we’re introduced to two different types of service pumps for air conditioning engineers, and we learn about vacuum manifolds. Tips such as smelling the oil in a vacuum pump to assess its quality are mentioned, and how to make a simple mist trap for a cheaper pump. There is a fascinating description of the more exotic pumps for higher vacuums, even though these will be out of reach of the experimenter it is still of great interest to have some exposure to them. He takes us through vacuum chambers, with a warning against cheap bell jars not intended for vacuum use, but suggests that some preserving jars can make an adequate chamber.

We are then introduced to home-made gas discharge tubes, showing us a home-made one that lights up simply by proximity to a high voltage source. Something as simple as one of the cheap Tesla coil kits to be found online can be enough to excite these tubes, giving a simple project for the vacuum experimenter that delivers quick results.

Finally, we’re taken through some of the tools and sundries of the vacuum experimenter, the different types of gas torches for glass work, and consumables such as vacuum grease. Some of them aren’t cheap, but notwithstanding those, he shows us that vacuum experiments can be made within a reasonable budget.

Continue reading “Alan Yates: Introduction To Vacuum Technology” →

My Kingdom For A Capacitor

December 7, 2017 by Tom Nardi 148 Comments

While working on a project recently, I required a capacitor of around 1000 μF and went rummaging through my collection of parts. No luck there. At that point I’d usually go through my collection of junk electronics and computer motherboards, but I had recently gone through and tossed the stuff that had been laying around for as long as I could remember. No matter, I thought. I’ll just head over to RadioShack and…

Now, I have been accused of many things over the years, but “deep” is certainly not one of them. Yet, at this moment I had what could only be described as an existential crisis. There is no RadioShack, not in my state at least. I don’t live in an area that’s blessed with a maker “scene”, so no independent shop or even a hackerspace within reasonable driving distance of me either. I could order it online of course, but everyone’s trying to sell them in bulk and shipping will take a few days at least. A few days? Who knows where my interests will be in a few days. How can I get anything done under these conditions?

Desperate times call for desperate measures, so I got in the car and took a ride to the only place I knew where I could by electronic components for cheap: Goodwill. Continue reading “My Kingdom For A Capacitor” →

When Is A 10-bit A/D An 8-bit A/D?

December 6, 2017 by Al Williams 25 Comments

Marketing guys love bigger numbers. Bigger is better, right? After all, Subway called it a “footlong” not an 11-incher. So when it comes to analog to digital (A/D) conversion, more bits are better, right? Well, that depends. It is easy to understand that an A/D will have a low and high measurement and the low will be zero counts and the high will result in the maximum count for the number of bits. That is, an 8-bit device will top out at 255, a 10-bit at 1023, and so on.

The question is: are those bits meaningful? The answer depends on a few factors. Like most components we deal with, our ideal model isn’t reality, but maybe it is close enough.

Continue reading “When Is A 10-bit A/D An 8-bit A/D?” →

Astro Cat: Raspberry Pi Telescope Controller

December 5, 2017 by Tom Nardi 8 Comments

When somebody tackles an engineering problem, there are two possible paths: they can throw together a quick and dirty fix that fits their needs (the classic “hack”, as it were), or they can go the extra mile to develop a well documented solution that helps the community as a whole. We cover it all here at Hackaday, but we’ve certainly got a soft spot for the latter approach, even if some may feel it falls into the dreaded territory of “Not A Hack”.

When [Gary Preston] wanted to control his telescope and astrophotography hardware, he took the second path in a big way. Over the course of several posts on his blog, [Gary] walks us though the creation of his open source Raspberry Pi add-on board that controls a laundry list of sensors and optical gear. Just don’t call it a HAT, while it may look the part, [Gary] is very specific that it does not officially meet the HAT specifications put out by the Raspberry Pi Foundation.

Even if you aren’t terribly interested in peering into the infinite void above, the extremely detailed write-up [Gary] has done contains tons of multidisciplinary information that you may find useful. From showing how to modify the Pi’s boot configuration to enable true hardware UART (by default, the Pi 3 ties it up with Bluetooth) and level shifting it with a ST3232 to a breakdown of the mistakes he made in his PCB layout, there’s plenty to learn.

Astro CAT is a completely open source project, with the hardware side released under the CERN Open Hardware License v1.2, and the INDI driver component is available under the GPL v3.

If this looks a bit daunting for your first stab at astrophotography with the Raspberry Pi, fear not. We’ve covered builds which can get you up and running no matter what your budget or experience level is.

Slinky Walks Down Stairs And Picks Up 80m Band

December 4, 2017 by Tom Nardi 33 Comments

Originally intended as a way to stabilize sensitive instruments on ships during World War II, the Slinky is quite simply a helical spring with an unusually good sales pitch. But as millions of children have found out since the 1940’s, once you roll your Slinky down the stairs a few times, you’ve basically hit the wall in terms of entertainment value. So what if we told you there was yet another use for this classic toy that was also fun for a girl and a boy?

As it turns out, a cheap expandable metal coil just so happens to make for a pretty good antenna if you hook it up right. [Blake Hughes] recently took on this project and provided some detailed pictures and information for anyone else looking to hook a couple of Slinkies to their radio. [Blake] reports excellent results when paired to his RTL-SDR setup, but of course this will work with whatever kind of gear you might be using at these frequencies.

Before anyone gets out the pitchforks, admittedly this isn’t exactly a new idea. There are a few other write-ups online about people using a Slinky as a cheap antenna, such as this detailed analysis from a few years ago by [Frank Dörenberg]. There’s even rumors that soldiers used a Slinky from back home as a makeshift antenna during the Vietnam War. So this is something of an old school ham trick revived for the new generation of SDR enthusiasts.

Anyway, the setup is pretty simple. You simply solder the RF jack of your choice to two stretched out Slinkies: one to the center of the jack and one to outside. Then run a rope through them and stretch them out in opposite directions. The rope is required because the Slinky isn’t going to be strong enough when expanded to keep from laying on the ground.

One thing to keep in mind with a Slinky antenna is that these things are not exactly rated for outside use. Without some kind of treatment (like a spray on acrylic lacquer) , they’ll quickly corrode and fail. Though a better idea might simply to be to think of this as a temporary antenna that you put away when you’re done with. Thanks to the fact that the Slinky doesn’t get deformed even when stretching it out to maximum length, that’s relatively easy to accomplish.

If you’re looking for a good RTL-SDR to go along with your new Slinky antenna, check out this roundup of some of the options that are on the market as of 2017. You’ll probably need an upconverter to get down to the 80m band, so you might as well build that while you’re at it.