[Howard Matthews] mills his own PCBs, and man, does he hate drilling through-holes. Manually changing the bits between engraving and drilling after isolation routing? What is this? The stone age? [Howard] decided to rethink his DIY PCB manufacturing process, and came to one essential conclusion: Only a fraction of these drills are actually necessary.
Most circuit boards any maker could need for their projects can be acquired online at modest cost, but what if you need something specific? [Giorgos Lazaridis] of pcbheaven.com has designed his own etching bath complete with a heater and agitator to sped up the process of creating your own custom circuit boards.
[Lazaridis] started by building a circuit to control — in a display of resourcefulness — a fish tank heater he would later modify. The circuit uses a PIC 16F526 microcontroller and two thermristors to keep the temperature of the etching bath between 38 and 41 degrees Celsius. The fish tank heater was gingerly pried from its glass housing, and its bimetallic strip thermostat removed and replaced with a wire to prevent it shutting off at its default 32 degrees. All of it is mounted on a small portable stand and once heated up, can etch a board in less than 10 minutes.
We’ve all been there – hiking in the woods with a dead phone battery. No GPS, no way to Tweet that selfie from some hill with a great vista. It’s a disaster! But not if you have access to a little trailside junk and have the ingenuity to build this field-expedient water wheel generator to recharge your phone.
OK, it’s a stretch to imagine finding all the things needed for [Thomas Kim]’s hack. We’re only guessing at the BOM – the video below has little commentary, so what you see is what you get – but it looks like a garbage can at the trailhead might at least yield the materials needed to build the turbine. Water bottle bottoms and a couple of plastic picnic plates form the Pelton-like impeller, the frame looks like an old drying rack, and the axle appears to be a campfire skewer. But you might have a hard time finding the electrical side of the build, which consists of a stepper motor, a rectifier, and an electrolytic cap. Then again, you could get lucky and find a cast-off printer by the side of the road. No matter how he got the materials, it’s pretty cool to see an iPhone recharging next to a babbling brook in the woods.
Looking for a little more oomph from your trash-heap hydroelectric turbine? Maybe you need to look at this washing machine power plant build.
[Philip Nicovich] has been building laser sequencers over at the University of New South Wales. His platform is used to sequence laser excitation on his fluorescence microscopy systems. In [Philip]’s case, these systems are used for super-resolution microscopy, that is breaking the diffraction limit allowing the imaging of structures of only a few nanometers (1 millionth of a millimeter) in size.
Using an Arduino shield he designed in Eagle, [Philip] was able to build the system for less than half the cost of a commercial platform.
The control system is build around the simple Arduino shield shown to the right, which uses simple 74 series logic to send TTL control signals to the laser diodes used in his rig. The Arduino runs code which allows laser firing sequences to be programmed and executed.
[Philip] also provides scripts which show how the Arduino can be interfaced with the open source micro manager control software.
As well as the schematics [Philip] has provided STEP files and drawings for the enclosure and mounts used in the system and a detailed BOM.
More useful than all this perhaps is the comprehensive write-up he provides. This describes the motivation for decisions such as the use of aluminum over steel due to its ability to transfer heat more effectively, and not to use thermal paste due to out-gassing.
While I can almost hear the cries of “not a hack”, the growing use of open source platforms and tool in academia fills us with joy. Thanks for the write-up [Philip] we look forward to hearing more about your laser systems in the future!
Hackaday.io contributor extraordinaire [davedarko] gets hot in the summer. We all do. But what separates him from the casual hacker is that he beat the heat by ordering four 120 mm case fans. He then 3D printed a minimalistic tower frame for the fans, and tied them all together with a ULN2004 and an ESP8266. The whole thing is controlled over the network via MQTT. That’s dedication to staying cool.
We really like the aesthetics of this design. A fan made up of fans! But from personal experience, we also know that these large case fans can push a lot of air fairly quietly. That’s important if you’re going to stand something like this up on your desk. While we’re not sure that a desk fan really needs networked individual PWM speed control, we can see the temptation.
Now that they’re individually controlled, nothing stops [davedarko] from turning this into a musical instrument, or even using the fans to transmit data. The only thing we wouldn’t do, despite the temptation to stick our fingers in the blades, is to complicate the design visually. Maybe that would finally teach the cat not to walk around on our desk.
The fun of playing Settlers of Catan is only matched by the desire to punch your friend when their turn drags on with endless deliberating. [Alpha Phoenix] has solved that quandary of inefficient play by building the Settlers of Catan: Electroshock Therapy Expansion.
[Alpha Phoenix] is holding back on the details of the device to forestall someone trying this at home and injuring themselves or others, but there’s plenty to glean from his breakdown of how the device works. An Adafruit Trinket microcontroller connects to a single pole 12 throw switch — modified from a double pole six throw rotary switch — to select up to six different players (with the other six positions alternated in as pause spaces) and the shocks are delivered through a simple electrode made from a wire hot glued to HDPE plastic from a milk jug. The power supply is capable of delivering up to 1100V, but the actual output is much less than that, thanks to its built-in impedance of about 2.5M Ohms, as well as added resistance by [Alpha Phoenix].
To define what constitutes a ‘long turn,’ the Trinket calculates the mean of up to the first 100 turn lengths (instead of a static timer to accommodate for the relative skills of the players in each game) and zaps any offending player — and then repeatedly at a set time afterwards — to remind them that they need to pick up the pace.
The things Hackaday readers come up with and post over on Hackaday.io never cease to amaze us. If you’ve never checked it out, be careful — you can easily spend hours (or weeks) of your life just skimming through the projects that have been logged there. Many of the builds use modern development tools like Arduino and Raspberry Pi, but every so often we come across a project that takes a more difficult road.
That’s the case with [Keplermatik’s] Cold War-era satellite-tracking project, also aptly named Keplermatik. This a build that’s still in progress, which just means you’ve got the privilege of following along as it progresses! What makes this project so special? Aside from the fact that it’s purpose is to track satellites, we think the sole use of vintage tech is a very cool and very ambitious goal.
IV-22 VFD displays will be used for the “Soviet” side of the console
[Keplermatik] plans to split the satellite-tracking console into two sides: an American-tech side for tracking the satellite’s position, and a Soviet-tech side for tuning the radio and positioning the antenna. The idea is that he’ll get to use vintage technology from both sides of the Iron Curtain. That should lead to some very interesting lessons about how these kinds of systems were designed by each side during the Cold War.
The build is still in its adolescence, but is definitely worth following along with. But, if you’re craving more Soviet tech and need it right now, be sure to check out this post on Russian Cold War vacuum tubes.