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Electromagnetic Field: A Hacked Knitting Machine, Knitting The Universe

September 6, 2018 by 9 Comments

A large hacker camp attracts attendees from all over the world, and at the recent Electromagnetic Field in the UK there were certainly plenty of international visitors. Probably one of those with the longest journey was [Sarah Spencer] from Australia, and she deserves our admiration not just for her work but also for devoting much of her meagre luggage space to the installation she’d brought over for the event. In the lounge tent you could find the Knitted Universe, a map of the night sky with light-up Neopixel constellations covering an entire wall, and among the talks you could find her in-depth description of how  she created it by hacking a 1980s Brother knitting machine into a network printer.

She starts with a potted history of knitting machine hacking, leading to the use of an emulated floppy drive replacing the mechanical item used to store scanned designs on the original hardware. She took an existing hack for a 16-bit Brother knitting machine and re-wrote it for her later 32-bit model, and then created a web interface for it called Octoknit which runs upon a Raspberry Pi. We’re then taken through the operation of a knitting machine and her further adventures in reverse engineering the file format. She ends up with a dithered 4-colour image, but there remains a problem. On the Brother, colour changes are performed by pressing a button, so something to automate the process was required. This task was taken on by her husband, who created an Arduino-driven mechanical button-presser in what had become a team effort. With this in place her only manual task became a periodic adjustment of the weight that preserves the tension in the finished knit.

Finally she moves on to the Knitted Universe itself, which at that point had become something of a viral sensation.  Those of us who have created hacker camp installations will appreciate the volume of work that went into the piece, and she truly deserves the applause at the end of the talk. Watch it below the break, it’s a fascinating half-hour.

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All The Badges Of DEF CON 26 (vol 4)

September 5, 2018 by 3 Comments

From a cockroach filled with LEDs, to an impressively dense 576 RGB LED display, and even a hunk of carpet, our final installment of the unofficial hardware badges at DEF CON 26 are beyond impressive. I tried to see every badge and speak to every badge maker this year. So far we’ve covered a ton of badges in volume 1, volume 2, and volume 3 of this series, and now it’s time to finish up!

If I didn’t get a chance to cover your badge in these articles, we still want to hear about it. What everyone wants is to dig into the details of these gorgeous examples of unique hardware. So post a project page for you badge on Hackaday.io, and make sure you get on the Conference Badges list that has been growing by leaps and bounds.

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Intro To Docker: Why And How To Use Containers On Any System

September 5, 2018 by 72 Comments

If you have your ear even slightly to the ground of the software community, you’ll have heard of Docker. Having recently enjoyed a tremendous rise in popularity, it continues to attract users at a rapid pace, including many global firms whose infrastructure depends on it. Part of Docker’s rise to fame can be attributed to its users becoming instant fans with evangelical tendencies.

But what’s behind the popularity, and how does it work? Let’s go through a conceptual introduction and then explore Docker with a bit of hands-on playing around.

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A Servo Powered Robotic Arm, But Like You’ve Never Seen Before

September 4, 2018 by 26 Comments

We’ve written about a lot of DIY robotic arms. Some of them are high-performance, some are inexpensive, and some are just uniquely fun. This one certainly falls into the last category; whilst watching an episode of Black Mirror, [Gear Down For What] was struck by inspiration for a thin robotic limb. After some iterations he has a final prototype, and it’s quite something to see in action.

To make a robotic arm as slender as possible, the actuators can’t be mounted on the arm itself but must instead drive the arm remotely. There are a number of ways of doing this, and though [Gear Down For What] considered using pneumatics or hydraulics, he opted to keep it simple with RC servos which produced a nifty solution that we really like.

The arm is made out of a series of 3D printed ball joints, allowing rotation in any direction. The tricky bit is transferring the force from the servos to each joint. Initially bare fishing line was considered, but this made the remote joints difficult to control when lower joints were moving. The solution was to use the fishing line inside of tubing, similar to the way that bike brakes operate. This allows the force to be carried to the appropriate joint regardless of lower movement. Each joint needs an x and y tension to allow it to rotate in any direction, which means an army of sixteen servos is needed to operate the eight segment arm.

Robotic arms are always fun to build and we’ve seen some pretty neat uses for them, such as mapping magnetic fields in 3D, or teaching sign language.

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The E-Waste Apocalypse Looms

September 2, 2018 by 13 Comments

What does post-apocalyptic technology look like? Well, that kind of depends on the apocalypse. Regardless of the cause, we’ll need to be clever and resourceful and re-learn ancient crafts like weaving and pottery-making. After all, the only real apocalyptic constants are the needs of the survivors. Humans need clothing and other textiles. Fortunately, weaving doesn’t require electricity—just simple mechanics, patience, and craftsmanship.

If it turns out the apocalypse is scheduled for tomorrow, we’ll have piles and piles of e-waste as fodder for new-old looms. This adorable loom is a mashup of old and new technologies that [Kati Hyyppä] built at an artist residency in Latvia, a country with a rich historical tapestry of textile-making. It combines a cheerful orange telephone with an old cassette player and some telescoping rods from a radio antenna. [Kati] reused the phone’s hang-up switch to trigger tunes from a deconstructed toddler toy every time the receiver is lifted. Check it out after the beep break.

And yeah, you’re right, it does use batteries. But the looming part doesn’t require power, only the music. In case of apocalypse, just scrounge up a solar panel.

If you’d rather be prepared to have to make your own clothes someday, print this loom beforehand.

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Non-Newtonian Batteries

September 2, 2018 by 43 Comments

Batteries placed in harm’s way need to be protected. A battery placed where a breakdown could endanger a life needs to be protected. Lithium-ion batteries on the bottoms of electric cars are subject to accidental damage and they are bathed in flame-retardant epoxy inside a metal sled. Phone batteries are hidden behind something that will shatter or snap before the battery suffers and warrant inspection. Hoverboard batteries are placed behind cheap plastic, and we have all seen how well that works. Batteries contain chemicals with a high density of energy, so the less exploding they do, the better.

Researchers at Oak Ridge National Laboratory have added a new ingredient to batteries that makes them armored but from the inside. The ingredient is silica spheres so fine it is safe to call it powder. The effect of this dust is that the electrolyte in every battery will harden like cornstarch/water then go right back to being a liquid. This non-Newtonian fluid works on the principal principle of shear-thickening which, in this case, says that the suspension will become harder as shear force is applied. So, batteries get rock hard when struck, then go back to being batteries when it is safe.

Non-Newtonian fluids are much fun, but we’re also happy to see them put to use. The same principle works in special speed bumps to allow safe drivers to continue driving but jolts speeders. Micromachines can swim in non-Newtonian fluids better than water in some cases.

The Challenges Of Shipping From China – Life Of A Flailing Tube Man

August 30, 2018 by 97 Comments

Last summer was an exercise in developing a completely different kind of product from my normal wheelhouse; a costume. My Halloween costume had been so popular that I decided to have a go at commercializing it, and that took me on a path into manufacturing that I hadn’t yet taken; shipping by boat from China. The short version is it’s a ridiculously difficult mess. Continue reading “The Challenges Of Shipping From China – Life Of A Flailing Tube Man” →