Printed It: Rubber Band PCB Vise

January 24, 2018 by Tom Nardi 31 Comments

If you’ve ever worked on a small PCB, you know how much of a hassle it can be to hold on to the thing. It’s almost as if they weren’t designed to be held in the grubby mitts of a human. As designs have become miniaturized over time, PCBs are often so fragile and festooned with components that tossing them into the alligator clips of the classic soldering “third hand” can damage them. The proper tool for this job is a dedicated PCB vise, which is like a normal bench vise except it doesn’t crank down very hard and usually has plastic pads on the jaws to protect the board.

Only problem with a PCB vise is, like many cool tools and gadgets out there, not everybody owns one. Unless you’re doing regular PCB fabrication, you might not take the plunge and buy one either. So what’s a hacker on a budget to do when they’ve got fiddly little PCBs that need attention?

Luckily for us, we live in a world where you can press a button and have a magical robot on your desktop build things for you. Online model repositories like Thingiverse and YouMagine are full of designs for printable PCB vises, all you have to do is pick one. After looking through a number of them I eventually decided on a model designed by [Delph27] on Thingiverse, which I think has a couple of compelling features and more than deserves the few meters of filament it will take to add to your bench.

Of course the best part of all of this is that you can customize and improve the designs you download, which is what I’m about to do with this PCB vise!

Continue reading “Printed It: Rubber Band PCB Vise” →

Build An Excellent Coffee Roaster With A Satisfyingly Low Price Tag

January 23, 2018 by Elliot Williams 62 Comments

There’s a lot of mysticism around coffee roasting, but in the end it couldn’t be simpler. Take a bunch of beans, heat them up evenly, and stop before they get burned. The rest is details.

And the same goes for coffee roasters. The most primitive roasting technique involves stirring the beans in a pan or wok to keep them from scorching on the bottom. This works great, but it doesn’t scale. Industrial drum roasters heat a rotating drum with ridges on the inside like a cement mixer to keep the beans in constant motion while they pass over a gas fire. Fluidized-bed roasters use a strong stream of heated air to whirl the beans around while roasting them evenly. But the bottom line is that a coffee roaster needs to agitate the beans over a controllable heat source so that they roast as evenly as possible.

My DIY coffee roaster gave up the ghost a few days ago and I immediately ordered the essential replacement part, a hot air popcorn popper, to avert a true crisis: no coffee! While I was rebuilding, I thought I’d take some pictures and share what I know about the subject. So if you’re interested in roasting coffee, making a popcorn popper into a roaster, or even just taking an inside look at a thoroughly value-engineered kitchen machine, read on!

Continue reading “Build An Excellent Coffee Roaster With A Satisfyingly Low Price Tag” →

The Precision Upon Which Civilizations Are Built

January 23, 2018 by Quinn Dunki 97 Comments

If you’re interested in making things (particularly metal things), you’re on a road that eventually leads to machine tools. Machine tools have a special place in history, because they are basically the difference between subsistence farming and modern civilization. A bold statement, I realize — but the ability to make very precise things is what gave us the industrial revolution, and everything that snowballed afterward. If you want to build a modern life filled with jet airplanes and inexpensive chocolate, start here.

Precision is more than just a desirable property. It’s a product. It has value, there is competition to create it, and our ability to create it as a species has improved over time. When your “precision product” is in the centimeter range, congratulations — you can make catapults and portcullises. Once you get into the millimeter range, guess what? You can make fine millwork in fancy houses, and indoor plumbing. Once you get sub-millimeter, now things get really interesting. It’s time for steam engines and automobiles. Once you get into the micrometer range, well, now we’re talking artificial heart valves and spaceships. Much like materials science, the ability to create precision is the unsung foundation and driving force of our standard of living.

Okay, so assuming I’ve sold you on the value of this product called “precision”, how do we make it? Machine tools are how humans currently get there, despite the dreams of the 3D printer crowd. Yes, drizzled plastic is great and the future is bright, but for right now, subtractive manufacturing is where it’s at when something has to be perfect.

Continue reading “The Precision Upon Which Civilizations Are Built” →

Teardown: What’s Inside A Christmas Laser Projector?

January 22, 2018 by Tom Nardi 56 Comments

In the world of big-box retail, December 26th is a very special day. The Christmas music playing on the overhead speakers switches back to the family friendly Top 40, the store’s decorations get tossed in the compactor, and everything that’s even remotely related to the holiday is put on steep clearance. No more money to be made on the most commercialized of all holidays, so back to business as usual.

It’s in this narrow corridor of time, between the Great Holiday Unloading and the new spring products coming in, that you can find some fantastic deals on Christmas decorations. Not that long ago, this would hardly be exciting news for the readers of Hackaday. But Christmas lights and decorations have really started pushing the envelope in terms of technology: addressable RGB LED strands, Bluetooth controlled effects, and as of the last couple years, friggin’ lasers.

That’s right, you’ve seen them all over the neighborhood, probably took a few stray beams to the eye, you might even own your own. Laser projectors have been one of the most popular Christmas decorations for the last couple of years, and it’s not hard to see why. Just set the projector up in front of your house, and you’re done. No need to get on a ladder and string lights on the roof when you can just blast some directed energy up there instead.

Given how popular they are, I was surprised to see a lone Home Accents Holiday Multi-Color Light Projector on the clearance rack at Home Depot for around $14 a few days after Christmas. This was a 75% price reduction from normal MSRP, and right in that sweet impulse-buy price range. Let’s see what’s hiding inside!

Continue reading “Teardown: What’s Inside A Christmas Laser Projector?” →

Quantum Computing Hardware Teardown

January 22, 2018 by Bryan Cockfield 59 Comments

Although quantum computing is still in its infancy, enough progress is being made for it to look a little more promising than other “revolutionary” technologies, like fusion power or flying cars. IBM, Intel, and Google all either operate or are producing double-digit qubit computers right now, and there are plans for even larger quantum computers in the future. With this amount of inertia, our quantum computing revolution seems almost certain.

There’s still a lot of work to be done, though, before all of our encryption is rendered moot by these new devices. Since nothing is easy (or intuitive) at the quantum level, progress has been considerably slower than it was during the transistor revolution of the previous century. These computers work because of two phenomena: superposition and entanglement. A quantum bit, or qubit, works because unlike a transistor it can exist in multiple states at once, rather than just “zero” or “one”. These states are difficult to determine because in general a qubit is built using a single atom. Adding to the complexity, quantum computers must utilize quantum entanglement too, whereby a pair of particles are linked. This is the only way for any hardware to “observe” the state of the computer without affecting any qubits themselves. In fact, the observations often don’t yet have the highest accuracy themselves.

There are some other challenges with the hardware as well. All quantum computers that exist today must be cooled to a temperature very close to absolute zero in order to take advantage of superconductivity. Whether this is because of a reduction in thermal noise, as is the case with universal quantum computers based on ion traps or other technology, or because it is possible to take advantage of other interesting characteristics of superconductivity like the D-Wave computers do, all of them must be cooled to a critical temperature. A further challenge is that even at these low temperatures, the qubits still interact with each other and their read/write devices in unpredictable ways that get more unpredictable as the number of qubits scales up.

So, once the physics and the refrigeration are sorted out, let’s take a look at how a few of the quantum computing technologies actually manipulate these quantum curiosities to come up with working, programmable computers. Continue reading “Quantum Computing Hardware Teardown” →

Space Escape: Flying A Chair To Lunar Orbit

January 19, 2018 by Brian Benchoff 56 Comments

In the coming decades, mankind will walk on the moon once again. Right now, plans are being formulated for space stations orbiting around Lagrange points, surveys of lava tubes are being conducted, and slowly but surely plans are being formed to build the hardware that will become a small scientific outpost on our closest celestial neighbor.

This has all happened before, of course. In the early days of the Apollo program, there were plans to launch two Saturn V rockets for every moon landing, one topped with a command module and three astronauts, the other one containing an unmanned ‘LM Truck’. This second vehicle would land on the moon with all the supplies and shelter for a 14-day mission. There would be a pressurized lunar rover weighing thousands of pounds. This wouldn’t exactly be a Lunar colony, instead, it would be more like a small cabin in the Arctic used as a scientific outpost. Astronauts and scientists would land, spend two weeks researching and exploring, and return to Earth with hundreds of pounds of samples.

With this, as with all Apollo landings, came a risk. What would happen if the ascent engine didn’t light? Apart from a beautiful speech written by William Safire, there was nothing concrete for astronauts consigned to the deepest of the deep. Later in the Apollo program, there was a plan for real hardware to bring stranded astronauts home. This was the Lunar Escape System (LESS), basically two chairs mounted to a rocket engine.

While the LESS was never built, several studies were completed in late 1970 by North American Rockwell detailing the hardware that would return two astronauts from the surface of the moon. It involved siphoning fuel from a stricken Lunar Module, flying to orbit with no computer or really any instrumentation at all, and performing a rendezvous with an orbiting Command Module in less than one Lunar orbit.

Continue reading “Space Escape: Flying A Chair To Lunar Orbit” →

Know Your Video Waveform

January 18, 2018 by Jenny List 84 Comments

When you acquired your first oscilloscope, what were the first waveforms you had a look at with it? The calibration output, and maybe your signal generator. Then if you are like me, you probably went hunting round your bench to find a more interesting waveform or two. In my case that led me to a TV tuner and IF strip, and my first glimpse of a video signal.

An analogue video signal may be something that is a little less ubiquitous in these days of LCD screens and HDMI connectors, but it remains a fascinating subject and one whose intricacies are still worthwhile knowing. Perhaps your desktop computer no longer drives a composite monitor, but a video signal is still a handy way to add a display to many low-powered microcontroller boards. When you see Arduinos and ESP8266s producing colour composite video on hardware never intended for the purpose you may begin to understand why an in-depth knowledge of a video waveform can be useful to have.

The purpose of a video signal is to both convey the picture information in the form of luminiance and chrominance (light & dark, and colour), and all the information required to keep the display in complete synchronisation with the source. It must do this with accurate and consistent timing, and because it is a technology with roots in the early 20th century all the information it contains must be retrievable with the consumer electronic components of that time.

We’ll now take a look at the waveform and in particular its timing in detail, and try to convey some of its ways. You will be aware that there are different TV systems such as PAL and NTSC which each have their own tightly-defined timings, however for most of this article we will be treating all systems as more-or-less identical because they work in a sufficiently similar manner.

Continue reading “Know Your Video Waveform” →