Path To Craftsmanship: Safety, Cleanliness, And Documentation As Habits

When I started boxing classes I was told, at my level, I could do just as much good for my form by doing core exercises such as crunches, running, push-ups, and pull-ups for a month as I could by doing the class. I consder habits like safety, cleanliness, and documentation to be habits that influence the quality of hacks much the same way. They’re not really related, and the work can get done without them, but their implementation alone improves the quality of everything you do at the workbench.

The best mechanic I’ve ever met had a well-organized shop. All of his employees wore nitrile gloves when they worked on engines to protect their hands from the chemicals inside. They used ear protection and safety glasses. His rates were low, and the car was always repaired fast. I never had to go back for the same repair twice. He knew exactly what repairs were done, and even kept the parts removed from my vehicle to show me if I desired. I got some of the most fantastic explanations of why parts failed from him. Two blocks down the street was a shop which was unorganized and had double rates. The employees were always sitting on the waiting chairs in the lounge. It took one trip there to never return.

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Peachy Printer Collapses, Investor Built A House Instead Of A Printer

The Peachy Printer, originally a crowdfunding campaign for a $100 stereolithography 3D printer, is now dead in the water.[Rylan Grayston], the creator of the Peachy Printer, announced that [David Boe] — investor, 50% owner of Peachy Printer, and business partner — had stolen over $300,000 in Kickstarter campaign funds. According to [Rylan], this money was used to build a house.

An example print from the Peachy Printer Kickstarter campaign
An example print from the Peachy Printer Kickstarter campaign

When the Peachy Printer was announced on Kickstarter, it was, by any measure, a game changing product. Unlike other stereolithographic printers like the Form 1 and DLP projector kit printers, the Peachy was cheap. It was also absurdly clever. Instead of using a stepper motor to raise a print out of a vat of resin, the Peachy Printer floated the resin on a vat of salt water. By slowly dripping salt water into this vat, the level of the resin rose up, allowing the galvanometers and laser diode to print the next layer of a 3D object. In our first coverage of the Peachy Printer, everyone was agog at how simple this printer was. It wasn’t a high-resolution printer, but it was a 3D resin printer that only cost $100. Even today, nearly three years after the launch of the Kickstarter campaign, there’s nothing like it on the market.

For the last two years, [Rylan] appeared to have the Peachy Printer in a pseudo-stealth mode. Whispers of the Peachy Printer circled around 3D printer forums, with very little information coming from [Rylan]. For the last year, the Peachy Printer appeared to be just another failed crowdfunded 3D printer. Either [Rylan] didn’t have the engineering chops to take a novel device to market, there were problems with suppliers, or [Rylan] just couldn’t get the product out the door.

In the update published to the Kickstarter campaign, the reason for the failure of Peachy Printer to deliver becomes apparent. The Kickstarter campaign was set up to deliver the funds received – $587,435.73 – directly into [David Boe]’s account. Thirty days after the funds were received, [David] had spent over $165,000. In just over three months, all the Kickstarter funds, save for $200,000 transferred into the Peachy Printer corporate account, were spent by [David].

With no funds to complete the development of the Peachy Printer, [Rylan] looked into alternative means of keeping the company afloat until Kickstarter rewards had shipped. Peachy Printer received two government grants totalling $90,000 and $135,000. In March of 2015, one of [Rylan]’s family members loaned $50,000 to Peachy Printer. A plan to finance the delivery of Kickstarter rewards with new sales – a plan that is usually looked down upon by Kickstarter backers – was impossible, as cost and time required of certifying the laser in the Peachy Printer would have put the company in the red.

Right now, [Rylan] and the Peachy Printer are pursuing repayment from [David Boe], on the basis that Kickstarter reward money is still tied up in the construction of a house. Once the house is complete, the bank will disburse funds from the construction mortgage, and funds can then be transferred from [David] to Peachy Printer.

In all, the Peachy Printer is a mess, and has been since the Kickstarter funds were disbursed to [David]. There is – potentially – a way out of this situation that gets Peachy Printers into the hands of all the Kickstarter backers if the mortgage construction funds come through and production resumes, but that’s a lot of ‘ifs’. Failed Kickstarter projects for 3D printers are nothing new, but [Rylan]’s experience with the Peachy Printer is by far the most well-documented failure of a crowdfunding project we’ve ever seen.

Looking Mains Voltage In The Eye And Surviving

It is often a surprise to see how other people react to mains electricity when they encounter it in a piece of equipment. As engineers who have dealt with it both personally and professionally for many years it is easy to forget that not everyone has had that experience. On one hand we wince at those who dive in with no fear of the consequences, on the other we are constantly surprised at the number of people who treat any item with more than a few volts in it as though it was contaminated with radioactive anthrax and are scared to even think about opening it up.

We recently had a chat among the Hackaday writers about how we could approach this subject. The easy way out is to be all Elf-and-Safety and join the radioactive anthrax crowd. But the conclusion we came to was that this site is a resource for hackers and makers. Some of you are going to lift the lid on boxes containing significant voltages no matter what, so we thought we’d help you do it safely rather than just listen for the distant screams.

So here follows the first in a series on how to approach electronic devices containing high voltages, and live to tell the tale. By “high voltages” we mean anything up to mains voltages, and those directly derived from them such as the few hundred volts rectified DC you’ll find in a switch-mode PSU. For multi-kilovolt EHT you’ll have to wait for another article, because that is an entire subject in itself. We’ll mention these higher voltages in passing, but their detail is best left for a Hackaday colleague with more pertinent experience.

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Tools Of The Trade – Component Placing

Recently we started a series on the components used to assemble a circuit board. The first issue was on dispensing solder paste. Moving down the assembly line, with the paste already on the board, the next step is getting the components onto the PCB. We’re just going to address SMT components in this issue, because the through hole assembly doesn’t take place until after the SMT components have gone through the process to affix them to the board.

Reels!
Reels!

SMT components will come in reels. These reels are paper or plastic with a clear plastic strip on top, and a reel typically has a few thousand components on it. Economies of scale really kick in with reels, especially passives. If you order SMT resistors in quantities of 1-10, they’re usually $.10 each. If you order a reel of 5000, it’s usually about $5 for the reel. It is cheaper to purchase a reel of 10 kOhm 0603 resistors and never have to order them again in your life than it is to order a few at a time. Plus the reel can be used on many pick-and-place machines, but the cut tape is often too short to use in automated processes.

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New Part Day: A BeagleBone On A Chip

The current crop of ARM single board computers have a lot in common. Everything from the Odroid to the Raspberry Pi are built around Systems on a Chip, a piece of silicon that has just about everything you need to build a bare minimum board. You won’t find many hardware hackers playing around with these chips, though. That would require putting some RAM on the board, and some other high-speed connectors. Until now, the only people building these ARM boards were Real Engineers™, with a salary commensurate of their skills.

This is now about to change. Octavo Systems has launched a new product that’s more or less a BeagleBone on a chip. If you can handle putting a PCB with a BGA package in a toaster oven, you too can build your own ARM single board computer running Linux.

Octavo’s new System in Package is the OSD335x family, featuring a Texas Instruments AM335x ARM Cortex A8 CPU, up to 1GB of DDR3, and peripherals that include 114 GPIOs, 6 UARTs, 2 SPIs, 2 I2Cs, 2x Gigabit Ethernet, and USB.

The chips used in commercially available single board computers like the Pi and BeagleBone have hundreds of passive components sprinkled around the board. This makes designing one of these single board computers challenging, to say nothing about actually assembling the thing. Octavo is baking a bunch of these resistors, capacitors, and inductors right into this chip, allowing for extremely minimal boards running Linux. [Jason Kridner] – the BeagleBone guy – is working on a PocketBone, a full-fledged Linux computer that will fit inside an Altoids tin.

Of course, with this degree of integration, a BeagleBone on a chip won’t be cheap. The first part number of this family to be released, with the AM3358 CPU and 1GB of RAM, sells for $50 in quantity one.

Still, this is something we haven’t seen before. It’s a Linux computer on a chip that anyone can use. There is an Eagle symbol for this module. This is a chip designed for hardware hackers, and we can’t wait to see what people using this chip will come up with.

If You See Anything, Say Something? Math On A Plane

Remember September 2016 2015? That was the month that [Ahmed Mohamed] brought a modified clock to school and was accused of being a terrorist. The event divided people with some feeling like it was ignorance on the part of the school, some felt the school had to be cautious, some felt it was racial profiling, and others thought it was a deliberate provocation from his possibly politically active parents. In the end, [Ahmed] moved to Qatar.

Regardless of the truth behind the affair, this month we’ve seen something that is probably even less ambiguous. The Washington Post reports that a woman told an Air Wisconsin crew that she was too ill to fly. In reality, she was sitting next to a suspicious man and her illness was a ruse to report him to the crew.

Authorities questioned the man. What was his suspicious activity? Was he assembling a bomb? Carrying a weapon? Murmuring plans for destruction into a cell phone? No, he was writing math equations. University of Pennsylvania economics professor [Guido Menzio] was on his way to deliver a speech and was reviewing some differential equations related to his work.

[Menzio] says he was treated well, and the flight was only delayed two hours (which sounds better in a blog post then it does when you are flying). However, this–to me–highlights a very troubling indicator of the general public’s level of education about… well… everything. It is all too easy to imagine any Hackaday reader looking at a schematic or a hex dump or source code could have the same experience.

Some media has tried to tie the event to [Menzio’s] appearance (he’s Italian) but I was frankly surprised that someone would be afraid of an equation. The pen may be mightier than the sword, but a math equation won’t (by itself) down an aircraft. I’ve heard speculation that the woman might have thought the equations were Arabic. First of all, what? And secondly, what if it were? If a person is writing in Arabic on an airplane, that shouldn’t be cause for alarm.

It sounds like the airline (which is owned by American Airlines) and officials acted pretty reasonably if you took the threat as credible. The real problem is that the woman–and apparently, the pilot–either didn’t recognize the writing as equations or somehow feared equations?

Regardless of your personal feelings about the clock incident, you could at least make the argument that the school had a duty to act with caution. If they missed a real bomb, they would be highly criticized for not taking a threat seriously. However, it is hard to imagine how symbols on a piece of paper could be dangerous.

While the mainstream media will continue to focus on what this means for passenger safety and racial profiling, I see it as a barometer of the general public’s perception of science, math, and technology as dark arts.

The Coming Wide-Spread Use Of Drones In Agriculture

Whether you call them UAVs (Unmanned Aerial Vehicles), UAS (Unmanned Aerial System), Drones, or something less polite – people are more familiar than ever with them. We’ll call them drones, and we’re not talking about the remote-controlled toy kind – we’re talking about the flying robot kind. They have sensors (GPS and more), can be given a Flight Plan (instructions on where to go), and can follow that plan autonomously while carrying out other instructions – no human pilot required. Many high-end tractors are already in service with this kind of automation and we’ve even seen automated harvesting assistance. But flying drones are small and they don’t plant seeds or pull weeds, so what exactly do they have to do with agriculture?

There are certain things that drones are very good at, and there are things in agriculture that are important but troublesome to do or get. Some of these things overlap, and in those spaces is where a budding industry has arisen.

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