Music Box Plays “Still Alive” Thanks To Automated Hole Puncher

September 19, 2017 by Donald Papp 20 Comments

Most projects have one or two significant aspects in which custom work or clever execution is showcased, but this Music Box Hole Punching Machine by [Josh Sheldon] and his roommate [Matt] is a delight on many levels. Not only was custom hardware made to automate punching holes in long spools of paper for feeding through a music box, but a software front end to process MIDI files means that in a way, this project is really a MIDI-to-hand-cranked-music-box converter. What a time to be alive.

The hole punch is an entirely custom-made assembly, and as [Josh] observes, making a reliable hole punch turns out to be extremely challenging. Plenty of trial and error was involved, and the project’s documentation as well as an overview video go into plenty of detail. Don’t miss the music box version of “Still Alive”, either. Both are embedded below.

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Raspberry Pi Is The Brains Behind Automated Greenhouse

August 26, 2017 by Steven Dufresne 31 Comments

[Asa Wilson] and his wife picked up a 10’x12′ greenhouse from Harbor Freight that for their location required some serious changes, understandable since they’re in Colorado on the western slope of Pike’s Peak where the winds are strong and the normal growing season is short. After assembling it on a concrete footing and adding some steel bracing, they got to work on adding an environment management system based around a Raspberry Pi. Read on for a look at the modifications they made.

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Hackaday Prize Entry: PCBs On Demand With Etchr

July 11, 2017 by Donald Papp 44 Comments

The ambitious etchr – the PCB Printer is just a concept at the moment, but it’s not often we see someone trying to tackle desktop PCB production in a new way. Creator [Jonathan Beri] is keenly aware that when it comes to creating electronics, the bottleneck for most workflows is the PCB itself. Services like OSH Park make professionally fabricated PCBs accessible at a low cost, but part of the bargain is that turnaround times are often measured in weeks.

[Jonathan]’s concept for etchr is a small system that automates not only etching a copper-clad board with all the attendant flooding and draining of chemicals, but applying a solder mask and silkscreen layer labeling as well. The only thing left to do would be to drill any required holes.

The idea behind etchr is to first take a copper-clad board with photoresistive film or spray applied to it, and fix it into a frame. A UV projector takes care of putting the traces pattern onto the board (and also handles a UV-curable solder mask in a later step) and the deep frame doubles as a receptacle for any chemical treatments such as the etching and cleaning. It’s an ambitious project, but the processes behind each step are well-understood and bringing them all together in a single machine is an intriguing approach.

Desktop production of PCBs can be done in a few ways, including etching via the toner transfer method (whose results our own Elliot Williams clearly explained how to take from good to great). An alternative is to mill the PCBs out directly, a job a tool like the Othermill is designed specifically to do. It’s interesting to see an approach that includes applying a solder mask.

Hackaday Prize Entry: Automated Wildlife Recognition

June 14, 2017 by Donald Papp 11 Comments

Trail and wildlife cameras are commonly available nowadays, but the Wild Eye project aims to go beyond simply taking digital snapshots of critters. [Brenda Armour] uses a Raspberry Pi to not only take photos of wildlife who wander into the camera’s field of view, but to also automatically identify and categorize the animals seen using a visual recognition API from IBM via the Node-RED infrastructure. The result is a system that captures an image when motion is detected, sends the image to the visual recognition API, and attempts to identify any wildlife based on the returned data.

The visual recognition isn’t flawless, but a recent proof of concept shows promising results with crows, a cat, and a dog having been successfully identified. Perhaps when the project is ready to move deeper into the woods, elements from these solar-powered networked birdhouses (which also use the Raspberry Pi) could help cut some cords.

Ancient Robot Creates Modern Art

May 4, 2017 by Bryan Cockfield 21 Comments

They say that there’s more to a Jackson Pollock painting than randomly scattering paint on a canvas, and the auction value of his work seems to verify that claim. If you want to create some more conventional artwork, however, but are missing the artistic muse that inspired Pollock, maybe you can put your creative energies to work building a robot that will create the art for you.

[Dane Kouttron] was able to get his hands on an old SCARA robotic arm, and was recently inspired to create a paintbrush-weilding robot with it for the 2nd Annual Robot Art competition. Getting one of these ancient (circa 1983) robots working again is no easy task though. [Dane] used LinuxCNC to help reverse engineer the robot’s controls and had to build a lot of supporting hardware to get the extremely heavy robot to work properly. The entire process took around two months, and everything from color selection to paint refill to the actual painting itself is completely automated.

Be sure to check out the video after the break to see the robot in action. The writeup goes into great detail about the robot, and includes everything from reverse engineering the encoders to auto-cleaning a paintbrush. If you don’t have a SCARA robot arm in your parts drawer, though, there are lots of other options to explore for robot-created artwork.

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Automate The Freight: Drones Across The Sea

April 20, 2017 by Dan Maloney 105 Comments

When you think about which of the many technological advances of the 20th century had the most impact on the global economy, which one would you rank as the most important? Would it be the space program, which gave rise to advances in everything from communications satellites to advanced composite materials? Or would it be the related aerospace industry, which stitched the world together so tightly that you can be almost anywhere on the planet within 24 hours? Or perhaps it’s the Internet, the global platform for buying almost anything from almost anyone.

Those are all important, but for the most economically impactful technology of the 20th century, I’d posit that the lowly shipping container and the containerized cargo industry that grew around it win, hands down.

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Desktop Factory Teaches PLC Programming

April 16, 2017 by Dan Maloney 34 Comments

How to train young engineers in industrial automation is a thorny issue. Most factories have big things that can do a lot of damage and cost tons of money if the newbie causes a crash. Solution: shrink the factory down to desktop size and let them practice on that.

Luckily for [Vadim], there’s an off-the-shelf solution for miniaturizing factory automation: FischerTechnik industrial training models. The models have motors, conveyors, pneumatic cylinders, and sensors galore, but the controller is not exactly the industry standard programmable logic controller (PLC). [Vadim] set out to remedy this by building an interface between the FischerTechnik models and a Siemens PLC. He went through a couple of revisions of his board, including one using rivets from the sewing store to interface with the FischerTechnic connectors. Eventually, he settled on more robust connectors and came up with a board that lets students delve into PLC programming without killing anyone. The video below shows it going through its paces; we can only imagine where playing with these kits as a kid would have led us.

As great as [Vadim]’s system is for training engineers, we can also see it helpful in getting kids interested in a career in industrial automation. We recently covered a similar effort to show kids big science using LEGO Mindstorms. Both of these can help get STEM kids to see the wider world of technical careers and perhaps steer them into automation. After all, the people who make the robots are probably going to be the last ones obsoleted, right?

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