3D Prints Of Steel — Um — PLA, Rather

August 12, 2021 by Al Williams 24 Comments

Need a steel beam? You can 3D print PLA beams that are as strong as a steel beam of equivalent weight according to [RepRap]. The Python code for FreeCAD generates a repeating structure especially well suited for belt printers that can print a beam of any length. Keep in mind, of course, given two things that weigh the same, if one is made of steel and the other PLA, the steel one will be physically smaller.

The beams are repeating tetrahedrons which are quite strong with a lot of material on the outer faces to resist bending. Each beam end has a neat block with a wiring hole and a ring of small holes that allow you to mount the beams to things or each other with 30 degree increments of rotation.

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Living Robots: Revisiting BEAM

May 29, 2021 by Elliot Williams 39 Comments

You’re hit by the global IC shortage, reduced to using stone knives and bearskins, but you still want to make something neat? It’s time to revisit BEAM robots.

Biology, electronics, aesthetics, and mechanics — Mark Tilden came up with the idea of minimalist electronic creatures that, through inter-coupled weak control systems and clever mechanical setups, could mimic living bugs. And that’s not so crazy if you think about how many nerves something like a cockroach or an earthworm have. Yet their collection of sensors, motors, and skeletons makes for some pretty interesting behavior.

My favorite BEAM bots have always been the solar-powered ones. They move slowly or infrequently, but also inexorably, under solar power. In that way, they’re the most “alive”. Part of the design trick is to make sure they stay near their food (the sun) and don’t get stuck. One of my favorite styles is the “photovore” or “photopopper”, because they provide amazing bang for the buck.

Back in the heyday of BEAM, maybe 15 years ago, solar cells were inefficient and expensive, circuits for using their small current were leaky, and small motors were tricky to come by. Nowadays, that’s all changed. Power harvesting circuits leak only nano-amps, and low-voltage MOSFETs can switch almost losslessly. Is it time to revisit the BEAM principles? I’d wager you’d put the old guard to shame, and you won’t even need any of those newfangled microcontroller thingies, which are out of stock anyway.

If you make something, show us!

BEAM-Powered, Ball-Flinging Beam Has Us Beaming

April 13, 2021 by Kristina Panos 3 Comments

We have a soft spot for BEAM projects, because we love to see the Sun do fun things when aided by large capacitors. [NanoRobotGeek]’s marble machine is an extraordinary example — once sufficiently charged, the two 4700 μF capacitors dump power into a home-brew solenoid, which catapults the ball bearing into action toward the precipice of two tracks.

[NanoRobotGeek] started with the freely-available Suneater solar circuit. It’s a staple of BEAM robotics, slightly modified to fit the needs of this particular project. First up was verifying that the lever (or beam, if you will) principle would work at all, and [NanoRobotGeek] just built it up from there in admirable detail. The fact that it alternates between the swirly track and the zigzag track is entrancing.

There are several disciplines at play here, and we think it’s beautifully made all around, especially since this was [NanoRobotGeek]’s first foray into track bending. We love the way it flings the ball so crisply, and the track-changing lever is pretty darn satisfying, too. You can check it out in action in the video after the break.

Although this was [NanoRobotGeek]’s maiden marble track, it’s not their first circuit sculpture — check out this flapping, BEAM-powered dragonfly.

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Bend It Like Bhoite: Circuit Sculptures Shatter The Bounds Of Flatland

December 27, 2019 by Dan Maloney 5 Comments

As electronics hobbyists, we live in a somewhat two-dimensional world. Our craft is so centered around the printed circuit board that our design tools are specifically geared to spit out files tailored to the board house, who can then ship us a study in fiberglass and copper. We daub on flux and solder, add components, apply heat, and like magic, our circuits come to life, all within a few millimeters above and below the PCB.

Breaking out of this self-imposed Flatland can be therapeutic. At least that’s how Mohit Bhoite sees his free-form circuit sculptures, which he spoke about at length at the Hackaday Superconference this year. By way of disclosure, I have to admit to being a longtime fan of Mohit’s work, both at his day job as a designer at Particle, and with his spare time hobby of creating sculptures from electronic components and brass wire which can be followed on his Twitter feed. He ended up joining us for a circuit sculpture Hack Chat just before heading to Supercon, too, so not only was I looking forward to meeting him, I was sure his talk would reveal the secrets of his art and give me the inspiration to start doing some of my own. I wasn’t disappointed on either score.

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BEAM Dragonfly Causes A Flap

October 31, 2019 by Al Williams 11 Comments

Normal people throw away stuff when it breaks. But not people like us. Or, apparently, [NanoRobotGeek]. A cheap robotic dragonfly died, and he cannibalized it for robot parts. But he kept the gearbox hoping to build a new dragonfly and, using some brass rod, he did just that.

The dragonfly’s circuitry uses a solar panel for power and a couple of flashing LEDs. This is a BEAM robot, so not a microcontroller in sight. You can see a brief video of how the dragonfly moves.

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Solar Circuit Sculpture Pumms The Night Away

April 4, 2019 by Dan Maloney 17 Comments

A word of warning: Google for the definition of the word “pummer” at your own risk. Rest assured that this beautiful solar-powered circuit sculpture fits the only definition of pummer that we care to deal with.

For the unfamiliar, a pummer is a device from the BEAM style of robotics, a sort of cyborg plant that absorbs solar energy during the day and turns it into a gently pulsating light that “pumms” away the dark hours.

[Mohit Bhoite]’s take on the pummer is an extraordinary model of a satellite executed mainly in brass rod. His attention to detail on the framework boggles our minds; we could work for days on a brass rod and never achieve the straight lines and perfect corners he did. The wings support two solar cells, while the hull of the satellite holds a dead-bugged 74HC240 octal buffer/line-driver chip and all the other pumm-enabling components. A one farad supercap – mounted to look like a dish antenna – is charged during the day and a single LED beacon blinks into the night.

No schematic is provided, but there are probably enough closeup shots to reverse engineer this, which actually sounds like a fun exercise. (Or you can cheat and fetch the PDF copy of the old Make magazine article that inspired him.)

Hats off to [Mohit] for a top-notch circuit sculpture. We’ve seen similarly detailed and well-executed sculptures from him before; something tells us this won’t be the last.

Thanks to [Varun Reddy] for the tip.

Desktop Radio Telescope Images The WiFi Universe

June 20, 2018 by Dan Maloney 21 Comments

It’s been a project filled with fits and starts, and it very nearly ended up as a “Fail of the Week” feature, but we’re happy to report that the [Thought Emporium]’s desktop WiFi radio telescope finally works. And it’s pretty darn cool.

If you’ve been following along with the build like we have, you’ll know that this stems from a previous, much larger radio telescope that [Justin] used to visualize the constellation of geosynchronous digital TV satellites. This time, he set his sights closer to home and built a system to visualize the 2.4-GHz WiFi band. A simple helical antenna rides on the stepper-driven azimuth-elevation scanner. A HackRF SDR and GNU Radio form the receiver, which just captures the received signal strength indicator (RSSI) value for each point as the antenna scans. The data is then massaged into colors representing the intensity of WiFi signals received and laid over an optical image of the scanned area. The first image clearly showed a couple of hotspots, including a previously unknown router. An outdoor scan revealed routers galore, although that took a little more wizardry to pull off.

The videos below recount the whole tale in detail; skip to part three for the payoff if you must, but at the cost of missing some valuable lessons and a few cool tips, like using flattened pieces of Schedule 40 pipe as a construction material. We hope to see more from the project soon, and wonder if this FPV racing drone tracker might offer some helpful hints for expansion.

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