The Spin Cycle: Washing Machine Motor Converts 10-Speed To E-Bike

July 6, 2020 by Bryan Cockfield 77 Comments

The “Spin Cycle” is an amazing electric bicycle built using a motor salvaged from a washing machine; when the puns are this perfect you have to roll with them. [jimminecraftguy’s] creation is one of the most hacked-together yet functional electric vehicle we’ve seen in a long time.

The drive train of this bicycle starts with a brushless DC motor from a washing machine. It has been slightly modified to run on 48 volts, and is installed inside the triangle of the bike’s frame. It has a chain driving the bike’s crank, retaining the original chain and gearing setup (unlike many electric bike hacks that utilize hub motors). The crank has also been specially modified to include a freewheel, a necessary feature so that the motor can operate without spinning the pedals. Everything except the motor has been custom fabricated including the mounts and the electronics.

[jimminecraftguy] reports speeds of 110 kph which is a little crazy for a 20-year-old aluminum frame bike, and we’d guess it’s not street legal in many jurisdictions, but we can’t really find much fault with this build in general based on the amount of innovation required to get this working at all. A few more improvements for the build are in the works, including improved batteries and a cover for the sides to keep the local law enforcement from getting too suspicious. We can’t wait to see the final version. Continue reading “The Spin Cycle: Washing Machine Motor Converts 10-Speed To E-Bike” →

When A Bike Sharing Startup Goes Away, What Do You Do With The Bikes?

June 3, 2020 by Jenny List 29 Comments

Part of the detritus of many cities over the last few years has been the ubiquitous bicycles and scooters of the various companies that offer them for hourly hire via a smartphone app. They’re annoying when left randomly on pavements by their users, and they sometimes appear to outnumber riders many times over. In 2018 for many cities outside China they became a little less numerous, as the Chinese bike sharing service Ofo contracted its operations and pulled its distinctive yellow machines from the streets. A couple of years later those Ofo bikes that were sold off or simply abandoned by the company and never recovered are still with us. They can be used if their lock is dismantled, but to do that is to ignore the potential of the lock. [Aladds] has written a firmware for Ofo locks that allows them to be unlocked by a code entered upon its buttons.

Onboard the lock are an nRF51822, 4G radio, and of course the lock mechanism itself. The battery is likely to be flat by now, and though he doesn’t tell us what it is it’s worth our pointing out that similar designs sometimes use hazardous LiSOCl2 chemistry which any hacker should be very cautious with. He gives us full instructions for finding the programming connections for the chip, which can either have its stock firmware downloaded for examination, or be wiped for insertion of the new version. To show the code in action there is also a short YouTube video that we’ve put below the break. Meanwhile we’ve peered inside an Ofo lock before, back in 2018.

Continue reading “When A Bike Sharing Startup Goes Away, What Do You Do With The Bikes?” →

’54 Motorcycle Saved By Electric Conversion

April 17, 2020 by Bryan Cockfield 29 Comments

While it’s nice to be able to fully restore something vintage to its original glory, this is not always possible. There might not be replacement parts available, the economics of restoring it may not make sense, or the damage to parts of it might be too severe. [onyxmember] aka [Minimember Customs] was in this position with an old ’54 Puch Allstate motorcycle frame that he found with no engine, rusty fuel tank, and some other problems, so he did the next best thing to a full restoration. He converted it to electric.

This build uses as much of the original motorcycle frame as possible and [onyxmember] made the choice not to weld anything extra to it. The fuel tank was cut open and as much rust was cleaned from it as possible to make room for the motor controller and other electronics. A hub motor was laced to the rear wheel, and a modern horn and headlight were retrofitted into the original headlight casing. Besides the switches, throttle, and voltmeter, everything else looks original except, of course, the enormous 72V battery hanging off the frame where the engine used to be.

At a power consumption of somewhere between three and five kilowatts, [onyxmember] reports that this bike likely gets somewhere in the range of 55 mph, although he can’t know for sure because it doesn’t have a speedometer. It’s the best use of an old motorcycle frame we can think of, and we also like the ratrod look, but you don’t necessarily need to modify a classic bike for this. A regular dirt bike frame will do just fine.

Continue reading “’54 Motorcycle Saved By Electric Conversion” →

Bike Lock Secures Car

April 11, 2020 by Bryan Cockfield 13 Comments

[Buttim] loses his car a lot, which might sound a little bit like the plot from an early-00s movie, but he assures us that it’s a common enough thing. In a big city, and after several days of not driving one’s car, it can be possible to at least forget where you parked. There are a lot of ways of solving this problem, but the solution almost fell right into his lap: repurposing a lock from a bike share bicycle. (The build is in three parts: Part 2 and Part 3.)

These locks are loaded with features, like GPS, a cellular modem, accelerometers, and in this case, an ARM processor. It took a huge amount of work for [Buttim] to get anything to work on the device, but after using a vulnerability to dump the firmware and load his own code on the device, spending an enormous amount of time trying to figure out where all the circuit traces went through layers of insulation intended to harden the lock from humidity, and building his own Python-based programmer for it, he has basically free reign over the device.

To that end, once he figured out how it all worked, he put it to use in his car. The device functions as a GPS tracker and reports its location over the cellular network so it can’t become lost again. As a bonus, he was able to use the accelerometers to alert him if his car was moving without him knowing, so it turned into a theft deterrent as well. Besides that, though, his ability to get into the device’s firmware reminded us of a recent attempt to get access to an ARM platform.

Bicycle Transforms Mid-Ride

November 13, 2019 by Bryan Cockfield 9 Comments

For those of us who were children in the late 80s and early 90s, we may have dreamed of one day owning a gigantic tractor trailer that could transform into a colossal fighting robot. Or of simply having a toy that could approximate this change from one form into another. As adults, though, we have come to realize that this is wishful thinking. That is, unless we decide to build this transforming bicycle.

What starts out as a slightly unusual-looking low rider-style bike effortlessly turns into a tall bike by means of a gas cylinder fixed to the bike’s rear triangle. The bike started out as a full suspension mountain bike, but the rear spring was removed to make room for this cylinder. The pivoting action of the rear triangle in a mountain bike is the key design element here: it allows the frame to change shape easily, in this situation when pushed by the cylinder. Adding some longer forks in the front and a coat of paint finishes the build.

This bike was entered in the Make It Move contest on Instrucables, and has gotten some pretty wide recognition so far. It’s a unique bicycle to be sure, and we’ve seen a few. From Russian offroad electric utility bicycles to bicycles that keep drivers from speeding down roads, there have been lots of interesting bike-based builds.

Continue reading “Bicycle Transforms Mid-Ride” →

Steam Bike Rocks It Old-School

September 20, 2019 by Lewin Day 22 Comments

Petrol engines dominate the world of the automobile, while electric propulsion races to take an ever larger market share. Despite this, some still hold a flame for steam power. Such aficionados would hold this build in high regard, from the recent past of 2014.

The bike is of a recumbent design, featuring a relaxed riding position well suited to the sophisticated nature of a steam-powered vehicle. Sporting a wooden frame, the build carries a strong steampunk aesthetic. The flash boiler packs 100 feet of copper pipe, and there’s an electric pump and controller to handle water delivery from the stylish brass tank. The setup is capable of producing steam within 30 seconds of startup. Motive power is courtesy of a 1.5 inch bore single-cylinder steam engine, connected to the rear wheel via a belt drive.

There’s something intoxicating about the sounds and smells of a working steam engine, though the threat of catastrophic burns does temper the excitement just a touch. Steam power isn’t going away any time soon – and it’s not just limited to transport applications, either. Video after the break.

Continue reading “Steam Bike Rocks It Old-School” →

Mix And Match Parts To Build A Better Mountain Bike Derailleur

August 13, 2019 by Lewin Day 4 Comments

Mountain bikers take their sport seriously, and put their bikes through all manner of punishment in the course of a ride. This has given rise to a wide range of specialist equipment, such as suspension, disc brakes and even clutch derailleurs, which help reduce chain slap when riding over rough terrain. However, these specialist derailleurs aren’t available for all applications, so sometimes you’ve gotta hack together your own.

Shimano clutch derailleurs are only really available for 10-speed rear cassettes and up, due to a change in derailleur ratio compared to the earlier 6 to 9 speed cassettes. Using a derailleur designed for 10-speed operation on a rear cassette with fewer gears won’t shift properly.

[SzurkeEg] was inspired by earlier work, and realised that by combining parts from several generations of Shimano hardware, it was possible to build a working clutch derailleur for 6 to 9 speed rear cassettes. The main parallelogram is what handles the positioning of the derailleur, and is sourced from a 9-speed part to get the gear indexes correct.The rest of the parts are sourced from later models with the clutch feature built in.

It’s a smart mechanical hack, and one that isn’t necessarily the most intuitive. But by having a go, and seeing what’s possible, now a whole generation of mountain bikes can tear up the trail like never before. We’ve seen Shimano gear hacked before, too. Video below the break. Continue reading “Mix And Match Parts To Build A Better Mountain Bike Derailleur” →