Alfred Jones And Kipp Bradford To Deliver Keynotes At Remoticon Next Week

October 29, 2020 by Mike Szczys No comments

There’s just one week left until Hackaday Remoticon, our online gathering in place of our traditional in-person conference during this time of social distancing. Joining the more than 20 hands-on workshops that make up the bulk of Remoticon, we’re excited to announce the two keynote speakers who will be taking the virtual stage: Alfred Jones and Kipp Bradford.

Tickets to see these keynote talks, to watch the SMD Challenge, to see hardware demos, and to take part in the show and tell are free, so get yours today!

Alfred Jones

Head of Mechanical Engineering at Lyft’s Self-Driving Division

Alfred Jones is the Head of Mechanical Engineering at Lyft’s level 5 self-driving division. Level 5 means there are no humans involved in operating the vehicle and it is still capable of driving anywhere a human could have. What goes into modifying a vehicle for this level of self-driving? What processes does his team use to deliver safe automation? And will cars in the near future completely get rid of the driver’s seat? Alfred knows and we’ll be hanging on his every word!

Kipp Bradford

CTO fo Treau

Kipp Bradford is the CTO of Treau, a company bringing heating, ventilation, and air conditioning (HVAC) into the information age. These systems contribute as much as 20% of global emissions each year, so even small efficiency gains stand to have a huge impact. The industry has remained nearly unchanged for decades, and Kipp is at the forefront of evolving the hidden systems found in nearly every building. Will the air conditioner of tomorrow make the one we have today look like a rotary telephone? We look forward to hearing what Kipp has to say about it.

We’re so excited to have these two phenomenal speakers who have also both been involved as expert judges in the Hackaday Prize (Alfred in 2020, Kipp in 2017 and 2018). Help us show our appreciation by packing the virtual lecture halls for their talks on Saturday, November 7th! Get your free ticket now.

How An Engineer Designs A DIY Energy Recovery Ventilator

October 21, 2020 by Dan Maloney 80 Comments

We have no idea whether [Nick Goodey] is a trained engineer or not. But given the detailed design of this DIY energy recovery ventilator for his home HVAC system, we’re going to go out on a limb and say he probably knows what he’s doing.

For those not in the know, an energy recovery ventilator (ERV) is an increasingly common piece of equipment in modern residential and commercial construction. As buildings have become progressively “tighter” to decrease heating and cooling energy losses to the environment, the air inside them has gotten increasingly stale. ERVs solve the problem by bringing fresh, unconditioned air in from the outside while venting stale but conditioned air to the outside. The two streams pass each other in a heat exchanger so that much of the energy put into the conditioned air is transferred to the incoming unconditioned air.

While ERV systems are readily available commercially, [Nick] decided to roll his own after a few experiments with Coroplast and some extensive calculations convinced him it would be a viable idea. One may scoff at the idea of corrugated plastic for the heat exchanger, but the smooth channels through the material make it a great choice. He built up a block of Coroplast squares with the channels in alternate layers oriented orthogonally, letting stale inside air pass very close to fresh outside air to exchange heat without ever mixing directly. The entire system, including fans, an Arduino for control, sensors galore, and the Hubitat home automation hub, is powered by DC, so no electrician was needed. [Nick] has a ton of detail in his build log, including all the tools and calculators he used to design the system.

Given the expense of ERV systems, we’re surprised we haven’t seen more stories about DIY versions. We have talked about HVAC systems a lot, though — after all, HVAC techs are hackers who make housecalls.

Exploring The Science Behind Dirty Air Filters

August 18, 2019 by Tom Nardi 34 Comments

Obviously, if the air filters in your home HVAC system are dirty, you should change them. But exactly how dirty is dirty? [Tim Rightnour] had heard it said that if you didn’t change your filter every month or so, it could have a detrimental effect on the system’s energy consumption. Thinking that sounded suspiciously like a rumor Big Filter™ would spread to bump up their sales, he decided to collect his own data and see if there was any truth to it.

There’s a number of ways you could tackle a project like this, but [Tim] wanted to keep it relatively simple. A pressure sensor on either side of the filter should tell him how much it’s restricting the airflow, and recording the wattage of the ventilation fan would give him an idea on roughly how hard the system was working.

Now [Tim] could have got this all set up and ran it for a couple months to see the values gradually change…but who’s got time for all that? Instead, he recorded data while he switched between a clean filter, a mildly dirty one, and one that should have been taken out back and shot. Each one got 10 minutes in the system to make its impression on the sensors, including a run with no filter at all to serve as a baseline.

The findings were somewhat surprising. While there was a sizable drop in airflow when the dirty filter was installed, [Tim] found the difference between the clean filter and mildly soiled filter was almost negligible. This would seem to indicate that there’s little value in preemptively changing your filter. Counter-intuitively, he also found that the energy consumption of the ventilation fan actually dropped by nearly 50 watts when the dirty filter was installed. So much for a clean filter keeping your energy bill lower.

With today’s cheap sensors and virtually infinite storage space to hold the data from them, we’re seeing hackers find all kinds of interesting trends in everyday life. While we don’t think your air filters are spying on you, we can’t say the same for those fancy new water meters.

Hackaday Links: July 28, 2019

July 28, 2019 by Dan Maloney 16 Comments

It looks like Apple is interested in buying Intel’s modem chip business. Seriously interested; a deal worth $1 billion could be announced as early as this week. That might look like a small potato purchase to the world’s biggest company – at least by market capitalization – but since the technology it will be buying includes smartphone modems, it provides a look into Apple’s thinking about the near future with regard to 5G.

It turns out that Make Magazine isn’t quite dead yet. [Dale Dougherty], former CEO of Maker Media, which went under in June, has just announced that he and others have acquired the company’s assets and reformed under the name “Maker Community LLC.” Make: Magazine is set to resume publication, going back to its roots as a quarterly publication in the smaller journal format; sadly there’s no specific word about the fate of Maker Faire yet.

The hoopla over the 50th anniversary of Apollo 11 may be over, but we’d be remiss not to call out one truly epic hack related to the celebration: the full restoration of an actual Apollo Guidance Computer. The AGC was from a test model of the Lunar Module, and it ended up in the hands of a private collector. Since November of 2018 the AGC has been undergoing restoration and tests by [Ken Shirriff], [Mike Stewart], and [Carl Claunch]. The whole effort is documented in a playlist by [Marc “CuriousMarc” Verdiell] that’s worth watching to see what was needed to restore the AGC to working condition.

With the summer sun beating down on the northern hemisphere, and air conditioners at working extra hard to keep things comfortable. [How To Lou] has a quick tip to improve AC efficiency. Turns out that just spraying a fine mist of water on the condenser coils works wonders; [Lou] measured a 12% improvement in cooling. It may not be the best use of water, and it may not work as well in very humid climates, but it’s a good tip to keep in mind.

Be careful with this one; between the bent spoon, the syringe full of amber liquid, and the little candle to heat things up, this field-expedient reflow soldering setup might just get you in trouble with the local narcotics enforcement authorities. Even so, knowing that you can assemble a small SMD board without a reflow oven might prove useful someday, under admittedly bizarre circumstances.

From the “Considerably more than 8-bits music” file, check out the Hull Philharmonic Orchestra’s “8-Bit Symphony.” If your personal PC gaming history included a Commodore 64, chances are you’ll recognize songs from titles like “Monty on the Run”, “Firelord”, “Green Beret”, and “Forbidden Forest.” Sure, composers like [Ben Daglish] and [Paul Norman] worked wonders with the three-channel SID chip, but hearing those tunes rendered by a full orchestra is something else entirely. We found it to be particularly good background music to write by.

Exploring Basement Humidity With A Raspberry Pi

July 1, 2019 by Dan Maloney 16 Comments

Sometimes a hack isn’t about building something cool. Sometimes it’s more tactical, where the right stuff is cobbled together to gather the information needed to make decisions, or just to document some interesting phenomenon.

Take this impromptu but thorough exploration of basement humidity undertaken by [Matthias Wandel]. Like most people with finished basements in their homes, [Matthias] finds the humidity objectionable enough to warrant removal. But he’s not one to just throw a dehumidifier down there and forget about it. Seeking data on how well the appliance works, [Matthias] wired a DHT22 temperature/humidity sensor to a spare Raspberry Pi to monitor room conditions, and plugged the dehumidifier into a Kill-A-Watt with a Pi camera trained on the display to capture data on electrical usage.

His results were interesting. The appliance does drop the room’s humidity while raising its temperature, a not unexpected result given the way dehumidifiers work. But there was a curious cyclical spike in humidity, corresponding to the appliance’s regular defrost cycle driving moisture back into the room. And when the dehumidifier was turned off, room humidity gradually increased, suggesting an unknown source of water. The likely culprit: moisture seeping up through the concrete slab, or at least it appeared so after a few more experiments. [Matthias] also compared three different dehumidifiers to find the best one. The video below has all the details.

We always appreciate [Matthias]’ meticulous approach to problems like these, and his field expedient instrumentation. He seems to like his creature comforts, too – remember the target-tracking space heater from a few months back?

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Hack My House: Raspberry Pi As A Touchscreen Thermostat

February 27, 2019 by Jonathan Bennett 49 Comments

Your thermostat is some of the oldest and simplest automation in your home. For years these were one-temperature setting and nothing more. Programmable thermostats brought more control; they’re alarm clocks attached to your furnace. Then Nest came along and added beautiful design and “learning features” that felt like magic compared to the old systems. But we can have a lot more fun. I’m taking my favorite single-board computer, the Raspberry Pi, and naming it keeper of heat (and cool) by building my own touchscreen thermostat.

Mercury thermostats started it all, and were ingenious in their simplicity — a glass capsule containing mercury, attached to a wound bi-metal strip. As the temperature changes, the contraption tilts and the mercury bead moves, making or breaking contact with the wiring. More sophisticated thermostats have replaced the mercury bead with electronics, but the signaling method remains the same, just a simple contact switch.

This makes the thermostat the prime target for an aspiring home automation hacker. I’ve had this particular project in mind for quite some time, and was excited to dive into it with simple raw materials: my Raspberry Pi, a touchscreen, and a mechanical relay board.

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ESP8266 AC Controller Shows Whats Possible

January 11, 2019 by Tom Nardi 13 Comments

People often get the impression that home built hardware is destined to have a certain amateurish look or feel to it. It’s as though just because you didn’t buy it in a store, it will look cheap or thrown together. While it’s true a hacked together device could look like it was built from the parts bin (and to be fair, sometimes it is), there are plenty of examples of DIY hardware that could give commercial offerings a run for their money.

A case in point is this fantastic ESP8266 air conditioner controller created by [Sitinut Waisara] (Google Translate). Between the simple yet elegant 3D printed enclosure to the very slick user interface on its OLED screen, this project could easily pass as a commercial device. In fact, we’ve seen commercial offerings that didn’t look half this good, let alone offer the same features for what this cost in components and printer filament. It’s a perfect example of what the modern hacker or maker is capable of with the wide array of tools and components currently available to us.

What’s perhaps the most impressive about this project, especially given how good it looks on the outside, is how little there really is on the inside. Beyond the NodeMCU board and SSD1332 OLED display, the only components inside the device are the three tactile buttons, a photoresistor so it can dim the display’s brightness based on ambient light level, an IR LED so it can send commands to the AC unit, and a handful of passives. The hardware side of this design is so simple that [Sitinut] was able to put the whole thing together on a scrap of perfboard. Not that you’d be able to tell when it gets installed into the 3D printed wall-mount enclosure, complete with printed button caps.

While the hardware side of the project might be rather light, the software is anything but. [Sitinut] really went all-in writing his code for the ESP, adding in the little features like the automatic screen dimming and pulling the current time from NTP that often get overlooked in our rush to get a project out the door. He even included a whole collection of icons to display on the OLED screen, which goes a long way towards selling that professional look. But his effort wasn’t limited to cosmetics or clever features, there was also plenty of work put into decoding the IR signals used to control the AC unit and getting all the features and functions plugged into MQTT.

We’ve seen a number of projects that aimed at dragging an existing HVAC system kicking and screaming onto the “Internet of Things”, some considerably less complex than others. But few have had the level of polish that [Sitinut] has put into his controller, so we take our hats off to him.

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