Salvaged Meter Movements Really Pop In This DIY VU Meter Bridge

February 17, 2024 by Dan Maloney 3 Comments

If you’re going to build a nice VU meter bridge for the recording studio, the first thing you need is a nice pair of VU meters. But lest you think it’s as easy as putting some meters into a nice box and calling it a day, think again.

This project comes to us from [Frank Olson], whose projects usually incorporate wood as part of the mechanism, as with his famous wooden ribbon microphone. This build does indeed use wood, and to excellent effect, but only in the project’s final enclosure. Before that, [Frank] had salvaged a pair of good-looking moving coil meters from an old tape recorder. He muddled through some ideas before settling on a design. A NE5532 dual-channel audio buffer module is used as a preamp, with each channel feeding into a bridge rectifier before heading to the meter. Wisely, [Frank] chose to illuminate the meters with their existing incandescent bulbs, so a small DC-DC supply was added to provide the necessary 8 volts.

As for the enclosure, that’s where [Frank]’s experience working with veneers paid off. He chose mahogany, carefully cut all the pieces to shape with a knife, and glued it all up with CA glue — at least we assume it was CA; based on previous efforts, he uses a lot of the stuff. The tung oil finish looks fantastic, and the completed build aesthetic looks great! The video below shows it all.

If you need some backstory on the VU meter, we can help with that.

Continue reading “Salvaged Meter Movements Really Pop In This DIY VU Meter Bridge” →

A Solar-Powered Point-and-Shoot, Circa 1961

September 27, 2022 by Dan Maloney 23 Comments

Try to put yourself in the place of an engineer tasked with building a camera in 1961. Your specs include making it easy to operate, giving it automatic exposure control, and, oh yeah — you can’t use batteries. How on Earth do you accomplish that? With a very clever mechanism powered by light, as it turns out.

This one comes to us from [Alec Watson] over at Technology Connections on YouTube, which is a channel you really need to check out if you enjoy diving into the minutiae of the mundane. The camera in question is an Olympus Pen EES-2, which was the Japanese company’s attempt at making a mass-market 35-mm camera. To say that the camera is “solar-powered” is a bit of a stretch, as [Alec] admits — the film advance and shutter mechanism are strictly mechanical, relying on springs and things to power them. It’s all pretty standard camera stuff.

But the exposure controls are where this camera gets interesting. The lens is surrounded by a ring-shaped selenium photocell, the voltage output of which depends on the amount of light in the scene you’re photographing. That voltage drives a moving-coil meter, which waggles a needle back and forth. A series of levers and cams reads the position of the needle, which determines how far the lens aperture is allowed to open. A clever two-step cam allows the camera to use two different shutter speeds, and there’s even a mechanism to prevent exposure if there’s just not enough light. And what about that cool split-frame exposure system?

For a camera with no electronics per se, it does an impressive job of automating nearly everything. And [Alec] does a great job of making it interesting, too, as he has in the past with a deep-dive into toasters, copy protection circa 1980, and his take on jukebox heroics.

Continue reading “A Solar-Powered Point-and-Shoot, Circa 1961” →

A weighing scale with a moving-coil meter as a display

Hackaday Prize 2022: Arduino-Powered Weighing Scale Has A Real Analog Display

July 25, 2022 by Robin Kearey 3 Comments

Digital displays are useful for quick and accurate readout, but lots of people prefer the physical motion of a needle moving along a dial. For instance, many smartwatch users choose an analog face to show the time, and modern cars with digital dashboards often default to showing an analog speedometer. Following this trend, [Miro Pavleski] built a digital weighing scale with an analog display that not only looks neat, but also serves as a good demonstration of the way that modern scales work.

Inside, the device is built up like a typical electronic scale: the heart of the instrument is a load cell that supports the platform and bends in proportion to the weight applied. This bending motion is sensed by a set of strain gauges wired up in a Wheatstone bridge configuration. An HX711 readout chip measures the resulting voltage and converts it to a digital code that is sent to a microcontroller, in this case an Arduino Nano.

Whereas a typical scale would then simply show the resulting number on an LCD display, [Mirko] decided to use a moving coil meter driven by the Arduino’s analog output. That meter was originally designed to show currents, so [Mirko] printed a new background image using kilograms instead.

Continue reading “Hackaday Prize 2022: Arduino-Powered Weighing Scale Has A Real Analog Display” →

Edge-Mounted Meters Give This Retro Frequency Counter Six Decades Of Display

January 3, 2022 by Dan Maloney 7 Comments

With regard to retro test gear, one’s thoughts tend to those Nixie-adorned instruments of yore, or the boat-anchor oscilloscopes that came with their own carts simply because there was no other way to move the things. But there were other looks for test gear back in the day, as this frequency counter with a readout using moving-coil meters shows.

We have to admit to never seeing anything like [Charles Ouweland]’s Van Der Heem 9908 electronic counter before. The Netherlands-based company, which was later acquired by Philips, built this six-digit, 1-MHz counter sometime in the 1950s. The display uses six separate edge-mounted panel meters numbered 0 through 9 to show the frequency of the incoming signal. The video below has a demo of what the instrument can do; we don’t know if it was restored at some point, but it still works and it’s actually pretty accurate. Later in the video, he gives a tour of the insides, which is the real treat — the case opens like a briefcase and contains over 20 separate PCBs with a bunch of germanium transistors, all stitched together with point-to-point wiring.

We appreciate the look inside this unique piece of test equipment history. It almost seems like something that would have been on the bench while this Apollo-era IO tester was being prototyped.

Continue reading “Edge-Mounted Meters Give This Retro Frequency Counter Six Decades Of Display” →

Make A Set Of Headphones From Scratch

February 16, 2020 by Jenny List 7 Comments

There are a variety of ways to enjoy your audio, of which headphones are one. Making a set of headphones is a straightforward enough project, but [madaeon] has taken the art to a new level by building the headphone drivers from scratch rather than using an off-the-shelf pair.

The result is a set of moving coil drivers with a construction technique involving using the semi-opaque thin window from an envelope as a diaphragm and as a former for the coil. Cyanoacrylate adhesive holds everything in place. The diaphragm is suspended across the mouth of a cardboard tube with the coil positioned above a magnet, resulting in the minimum moving mass necessary for as good a sound reproduction as possible. Judge for yourself, there’s a video that we’ve placed below the break.

The drivers are placed in a set of 3D-printed on-ear holders, and while they probably won’t match an expensive set of commercial headphones, we’d hazard a guess that they won’t have too bad quality. At the very least, it’s an interesting design to base further experimentation on.

Surprisingly few home made speaker or headphone drivers have made it onto these pages, probably because of the ubiquity of the ready-made article. An exception is this flexible PCB speaker, and of course we’ve also talked about home made electrostatic speakers. Continue reading “Make A Set Of Headphones From Scratch” →

Lighting Tech Dives Into The Guts Of Laser Galvanometers

June 29, 2019 by Dan Maloney 12 Comments

There’s something magical about a laser light show. Watching that intense beam of light flit back and forth to make shapes and patterns, some of them even animated, is pretty neat. It leaves those of us with a technical bent wondering just exactly how the beam is manipulated that fast.

Wonder no more as [Zenodilodon], a working concert laser tech with a deep junk bin, dives into the innards of closed-loop galvanometers, which lie at the heart of laser light shows. Galvos are closely related to moving-coil analog meters, which use the magnetic field of a coil to deflect a needle against spring force to measure current. Laser galvos, on the other hand, are optimized to move a lightweight mirror back and forth, by tiny amounts but very rapidly, to achieve the deflection needed to trace out shapes.

As [Zeno] explains in his teardown of some galvos that have seen better days, this means using a very low-mass permanent magnet armature surrounded by coils. The armature is connected to the mirror on one end, and a sensor on the other to provide positional feedback. We found this part fascinating; it hadn’t occurred to us that laser galvos would benefit from closed-loop control. And the fact that a tiny wiggling vane can modulate light from an IR LED enough to generate a control signal is pretty cool too.

The video below may be a bit long, but it’s an interesting glimpse into the day-to-day life of a lighting tech. It puts a little perspective on some of the laser projection projects we’ve seen, like this giant Asteroids game.

Continue reading “Lighting Tech Dives Into The Guts Of Laser Galvanometers” →

Follow The Bouncing Needles Of This Analog Meter Clock

January 29, 2019 by Dan Maloney 12 Comments

Our community never seems to tire of clock builds. There are seemingly infinite ways to mark the passage of time, and finding unique ways to display it is endlessly fascinating.

There’s something about this analog voltmeter clock that really seems to have caught on with the Redditors who commented on the r/DIY thread where we first spotted this. [ElegantAlchemist]’s design is very simple – just a trio of moving coil meters with nice industrial-looking bezels. The meters were wired for 300 volts AC, so the rectifier and smoothing cap were removed and the series resistance was substituted for one more appropriate for the 0-5VDC range needed for the project. New dial faces showing hours, minutes and seconds were whipped up in Corel Draw, and everything was put into a sturdy and colorful aluminum “stomp box” normally used for effects pedals. An Arduino Nano and an RTC drive the meters with a nice, bouncy action. Simple, cheap to build, and a real crowd pleaser.

The observant reader will note a similarity to a clock we covered a while back. That one chose 3D-printed cases for an airplane instrument cluster look. We like the spare case design in [ElegantAlchemist]’s build, but wonder how this clock would look in a fine wood case.