Is Your Flashlight A Lumen Liar? Build A DIY Integrating Sphere

February 7, 2022 by Dave Rowntree 3 Comments

A lamp used to be simple thing: just stick a filament in a glass bulb, pass a current through it and behold! Let there be light. A bigger lamp meant a larger filament, taking more power and a larger envelope. Now we’ve moved on a bit, and it’s all about LEDs. There really isn’t such a thing as ‘just an LED,’ these are semiconductor devices, made from relatively exotic materials (OK, not just plain old silicon anyway) and there is quite a lot of variety to choose from, and a bit of complexity in selecting them.

For [Torque Test Channel] the efficiency of conversion from electrical power to radiant power (or flux) is the headline figure of interest, which prompted them to buy a bunch of lamps to compare. To do the job justice that requires what’s known in the business as an integrating sphere (aka an Ulbricht sphere), but being a specialist device, it’s a bit pricey for the home gamer. So naturally, they decided to build the thing themselves.

Coating the inside of the foam sphere took several attempts.

Firstly they did the sensible thing, and shipped off their test units to a metrology lab with the ‘proper’ equipment, to get a baseline to calibrate against. Next they set about using some fairly common materials to construct their sphere. The basic idea is quite simple; it has a uniform diffuse internal surface, which ensures that all photons emitted by a source can be measured at the appropriate measurement port, regardless of the angle they are emitted from the source. This way, the total radiated power can be determined, or at least estimated, since there will be a degree of absorption.

Anyway, after a couple of false starts with coating the internal surface, they came to the conclusion that mixing barium sulphate into the paint, and then a bit of a rub-down with sandpaper, gave the required pure white, diffuse surface.

The results from their testing, using a lux meter inserted into one of the other ports, showed a pretty good correspondence between their measured lux figure and the lab-determined lumens figure. Since one lux is defined as one lumen per square meter, they seemed to get lucky and found a consistent ten-to-one ratio between their observed value and the lab. This factor will be simply due to the physical setup of their contraption, but an encouraging result so far anyway. And what about the bottom line? Did those test units deliver their promised lumen output? It would seem that they pretty much did.

When it rains, it pours. Just a few hours ago we saw another DIY approach to building an integrating sphere, this time using a small cannonball mold of all things. Before that we hadn’t actually seen too many light measurement projects, save this old one that used the chipKIT. Continue reading “Is Your Flashlight A Lumen Liar? Build A DIY Integrating Sphere” →

Cannonball Mold Makes A Dandy Integrating Sphere For Laser Measurements

February 6, 2022 by Dan Maloney 9 Comments

It’s an age-old riddle: if you have a perfect sphere with a perfectly reflective inner surface, will light bounce around inside it forever? The answer is pretty obvious when you think it through, but that doesn’t mean that you can’t put the principle to use, as we see with this homemade Ulbricht sphere for optical measurements.

If you’ve never heard of an Ulbricht sphere, don’t worry — it’s also known as an integrating sphere, and that makes its function a little more apparent. As [Les Wright] explains, an integrating sphere is an optical element with a hollow spherical cavity that’s coated with a diffusely reflective coating. There are two ports in the sphere, one for admitting light — usually from a laser — and one for light to exit. The light bounces around inside the sphere and becomes perfectly diffuse, and creates a uniform beam at the exit port.

[Les]’ need for an integrating sphere comes from the desire to measure the output of some of his lasers with his Raspberry Pi-based PySpectrometer. Rather than shell out for an expensive commercial integrating sphere, or turn one on a lathe, [Les] turned to an unlikely source: cannonball molds. The inside of the mold was painted with an equally unlikely ultra-white paint concocted from barium sulfate and PVA glue. With a few ports machined into the mold, it works perfectly to diffuse the light from his dye lasers for proper measurements.

Lasers can be an expensive hobby, but [Les] always seems to find a way to make things more affordable and just as good. Whether it’s homemade doorknob caps for high-voltage power supplies or blasting the Bayer filter off a cheap CCD camera, he always seems to find a way.

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Quantum Atomic Interferometer For Precision Motion Sensing

December 28, 2021 by Dave Rowntree 16 Comments

The current state of the art of embedded motion sensing is based around micro-electromechanical systems (MEMS) devices. These miracles of microfabrication use tiny silicon structures, configured to detect acceleration and rotational velocity in three dimensions. Accumulate these accelerations and rotations, and you’ve got a device that can find its orientation and track movement without any external waypoints. This is the basis of the technique of dead reckoning.

Why do we care about dead reckoning anyway? Surely GPS and related positioning systems are good enough? Above ground GPS is usually good enough, but underwater and underground this simply won’t work. Even heading indoors has a dramatic effect on the GPS signal strength, so yes, we need another way for some applications.

Right now, the current state of the art in portable sensors are MEMS devices, and you can get them for the cost of a hamburger. But if you want the ultimate in accuracy, you’ll want a quantum atomic interferometer. What that is, and how it will be possible to make one small enough to be useful, is half of the story. But first, let’s talk MEMS.

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Smart Ruler Has Many Features

December 2, 2021 by Bryan Cockfield 12 Comments

For those of us who remember old ball mice, they were a lot like modern optical mice except that they needed to be cleaned constantly. Having optical mice as a standard way of interacting with a computer is a major improvement over previous eras in computing. With extinction of the ball mouse, there are an uncountable number of cheap optical mice around now which are easy pickings for modern hacking, and this latest project from [Vipul] shows off some of the ways that optical mice can be repurposed by building a digital ruler.

The build seems straightforward on the surface. As the ruler is passed over a surface the device keeps track of exactly how far it has moved, making it an effective and very accurate ruler. To built it, the optical component of a mouse was scavenged and mated directly to a Raspberry Pi Zero W over USB. Originally he intended to use an ESP32 but could not get the USB interface to work. [Vipul] was then able to write some software which can read the information from the mouse’s PCB directly and translate it into human-readable form where it is displayed on a small screen. The entire device is housed in a custom 3D-printed enclosure to wrap everything up, but the build doesn’t stop there though. [Vipul] also leveraged the Bluetooth functionality of the Pi and wrote a smartphone app which can be used to control the ruler as well.

While the device does have some limitations in that it has to make contact with the object being measured across its entire length, there are some situations where we can imagine something like this being extremely useful especially when measuring things that aren’t a straight line. [Vipul] has also made all of the code for this project publicly available for those of us who might have other uses in mind for something like this. We’ve seen optical mice repurposed for all kinds of things in the past, too, including measuring travel distances in autonomous vehicles.

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Broadband Across The Congo

September 20, 2021 by Al Williams 34 Comments

If you live in much of the world today, high-speed Internet is a solved problem. But there are still places where getting connected presents unique challenges. Alphabet, the company that formed from Google, details their experience piping an optical network across the Congo. The project derived from an earlier program — project Loon — that used balloons to replace traditional infrastructure.

Laying cables along the twisting and turning river raises costs significantly, so a wireless approach makes sense. Connecting Brazzaville to Kinshasa using optical techniques isn’t perfect — fog, birds, and other obstructions don’t help. They still managed to pipe 700 terabytes of data in 20 days with over 99.9% reliability.

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Vintage Monochromator Makes Monochromatic Light, Mechanically

July 27, 2021 by Donald Papp 27 Comments

A monochromator is an optical instrument that permits only a narrow selection of wavelengths to be transmitted from a source, and the particular model [Doug] obtained renders visual light monochromatic by way of a mechanically-adjusted system of mirrors and diffraction gratings that allows only the selected wavelength to pass. The big dial is how the operator selects the desired wavelength, and is labeled in ‘mu’ (or milli-micro), but [Doug] helpfully points out the more modern term for that is nanometers.

LCD monitor viewed through a monochromator set to pass red wavelength only, showing that images remain intact.

How does it work? Light enters the device via an opening at the base, and only the selected wavelength exits from the top. The dial’s range is from 450 nm to 640 nm (representing violet-blue to red), which [Doug] demonstrates by shining a white LED flashlight into the unit and showing how only green, red, or blue will exit from the top depending on the setting of the dial.

An interesting side note is that with this particular device, images can be rendered monochromatic but otherwise remain intact. [Doug] demonstrates this by viewing a small section of his LCD monitor through the device, as shown in the photo he managed to capture.

It’s an interesting piece of vintage equipment that shows what is possible with passive optical components and a clever mechanical design. These devices are therefore entirely manually-operated tools (at least until someone sticks a stepper motor to the adjustment dial to create an automated scanner, that is.)

This Expedient Microfiche Reader Illuminates Retro Datasheets

December 20, 2020 by Dan Maloney 22 Comments

You have to be of a certain vintage to remember doing research on microfilm and microfiche. Before the age of mass digitization of public records, periodicals, and other obscure bits of history, dead-tree records were optically condensed onto fine-grain film, either in roll form or as flat sheets, which were later enlarged and displayed on a specialized reader. This greatly reduced the storage space needed for documents, but it ended up being a technological dead-end once the computer age rolled around.

This was the problem [CuriousMarc] recently bumped into — a treasure trove of Hewlett-Packard component information on microfiche, but no reader for the diminutive datasheets. So naturally, he built his own microfiche reader. In a stroke of good luck, he had been gifted a low-cost digital microscope that seemed perfect for the job. The scope, with an HD camera and 5″ LCD screen, was geared more toward reflective than transmissive use, though, so [Marc] had trouble getting a decent picture of the microfiches, even with a white paper backing.

Version 2.0 used a cast-off backlight, harvested from a defunct DVD player screen, as a sort of light box for the stage of the microscope. It was just about the perfect size for the microfiches, and the microscope was able to blow up the tiny characters as well as any dedicated microfiche reader could, at a fraction of the price. Check out the video below for details on the build, as well as what [Marc] learned from the data sheets about his jackpot of HP parts.

With the wealth of data stored on microforms, we’re surprised that we haven’t seen any readers like this before. We have talked about microscopic wartime mail, though.

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