Open-Source Oxygen Hack Chat

May 3, 2021 by Dan Maloney 22 Comments

Join us on Wednesday, May 5 at noon Pacific for the Open-Source Oxygen Hack Chat with Maher Daoudi and the OxiKit Team!

In such tumultuous times, it may be hard to remember last week, let alone last year. But if you dig back a bit, you may recall what a panic the world was in at this point in 2020 about the ventilator crisis. With COVID-19 cases on the rise and the potential for great numbers of patients needing intensive care, everyone and their brother was hacking together makeshift ventilators, in the well-intentioned belief that their inventions would help relieve the coming shortage of these lifesaving medical mechanical miracles.

As it came to pass, though, more COVID-19 patients have benefited from high-flow oxygen therapy than from mechanical ventilation. That’s great news in places where medical oxygen is cheap and easily available, but that’s always the case. We’ve seen recent reports of hospitals in India running out of oxygen, and even rural and remote areas of the developed world can find themselves caught without enough of the vital gas.

To meet the world’s increasing demand for high-flow oxygen therapy, the team at OxiKit has developed an open-source oxygen concentrator that can be built for far less than what commercial concentrators cost. By filtering the nitrogen out of the air, the concentrator provides oxygen at 90% or higher purity, at a flow of up to 25 liters per minute.

Oxikit founder Maher Daoudi and some of the technical team will join us for this Hack Chat to discuss the details of making oxygen concentrators. We’ll learn about how they work, what the design process for their current concentrator was like, and how they got past the obstacles and delivered on the promise of high-flow oxygen for the masses.

Our Hack Chats are live community events in the Hackaday.io Hack Chat group messaging. This week we’ll be sitting down on Wednesday, May 5 at 12:00 PM Pacific time. If time zones have you tied up, we have a handy time zone converter.

Click that speech bubble to the right, and you’ll be taken directly to the Hack Chat group on Hackaday.io. You don’t have to wait until Wednesday; join whenever you want and you can see what the community is talking about.
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A Simple But Effective High-Flow Oxygen Concentrator From Hardware Store Parts

March 24, 2021 by Dan Maloney 76 Comments

To say that a lot has happened in the year since the COVID-19 pandemic started is an understatement of epic proportions, so much so that it may be hard to remember how the hardware hacking community responded during those early days, with mass-produced PPE, homebrew ventilators and the like. But we don’t recall seeing too many attempts to build something like this DIY oxygen concentrator during that initial build-out phase.

Given the simplicity and efficacy of the design, dubbed OxiKit, it seems strange that we didn’t see more of these devices. OxiKit uses zeolite, a porous mineral that can be used as a molecular sieve. The tiny beads are packed into columns made from hardware store PVC pipes and fittings and connected to an oil-less air compressor through some solenoid-controlled pneumatic valves. After being cooled in a coil of copper pipe, the compressed air is forced through one zeolite column, which preferentially retains the nitrogen while letting the oxygen pass through. The oxygen stream is split, with part going into a buffer tank and part going into the outlet of the second zeolite column, where it forces the adsorbed nitrogen to be released. An Arduino controls the valves that alternate the gas flow back and forth, resulting in 15 liters per minute of 96% pure oxygen.

OxiKit isn’t optimized as a commercial oxygen concentrator is, so it’s not particularly quiet. But it’s a heck of a lot cheaper than a commercial unit, and an easy build for most hackers. OxiKit’s designs are all open source, but they do sell kits and some of the harder-to-source parts and supplies, like the zeolite. We’d be tempted to build something like this just because the technology is so neat; having a source of high-flow oxygen available isn’t a bad idea, either.

Got Oxygen? Future Mars Missions Are Relying On The MOXIE Of Perseverance

March 9, 2021 by Dan Maloney 31 Comments

The rule of thumb with planetary exploration so far has been, “What goes up, stays up.” With the exception of the Moon and a precious few sample return missions to asteroids and comets, once a spacecraft heads out, it’s never seen again, either permanently plying the void of interplanetary or interstellar space, or living out eternity on the surface of some planet, whether as a monument to the successful mission that got it there or the twisted wreckage of a good attempt.

At the risk of jinxing things, all signs point to us getting the trip to Mars reduced to practice, which makes a crewed mission to Mars something that can start turning from a dream to a plan. But despite what some hardcore Martian-wannabees say, pretty much everyone who goes to Mars is going to want to at least have the option of returning, and the logistical problems with that are legion. Chief among them will be the need for propellants to make the return trip. Lugging them from Earth would be difficult, to say the least, but if an instrument the size of a car battery that hitched a ride to Mars on Perseverance has anything to say about it, future astronauts might just be making their own propellants, literally pulling them out of thin air.

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Be A Fire Bender With The Power Of Magnets

July 23, 2018 by Dan Maloney 26 Comments

More often than you think, scientific progress starts with a simple statement: “Huh, that’s funny…” That’s the sign that someone has noticed something peculiar, and that’s the raw fuel of science because it often takes the scientist down interesting rabbit holes that sometimes lead to insights into the way the world works.

[Ben Krasnow] ended up falling down one of those rabbit holes recently with his experiments with magnets and flames. It started with his look at the Zeeman effect, which is the observation that magnetic fields can influence the spectral lines of light emitted by certain sources. In a previous video, [Ben] showed that light from a sodium lamp could be dimmed by a powerful electromagnet. Some of his viewers took exception to his setup, which used an oxy-acetylene flame doped with sodium passing through the poles of the magnet; they thought the effect observed was a simple magnetohydrodynamic effect, and not the Zeeman effect he was supposed to be testing. That led to the experiments in the video below, which started with a candle flame being strongly deflected by the magnet. [Ben] methodically worked through the problem, eliminating variables by going so far as to blow soap bubbles of various gasses within the magnet’s poles to rule out the diamagnetism of oxygen as a cause of the phenomenon. He finally showed that even hot air by itself is deflected, using a simple light bulb and a FLIR camera. It’s good stuff, and well worth a watch.

Spoiler alert: [Ben] is still scratching his head about what’s going on, and we’re looking forward to his conclusions. This isn’t his first rabbit hole expedition, of course; his experiments with creating plasma with high-pressure water were fascinating, as were his DIY superconducting ceramics. Continue reading “Be A Fire Bender With The Power Of Magnets” →

Living On The Moon: The Challenges

December 12, 2017 by Steven Dufresne 185 Comments

Invariably when we write about living on Mars, some ask why not go to the Moon instead? It’s much closer and has a generous selection of minerals. But its lack of an atmosphere adds to or exacerbates the problems we’d experience on Mars. Here, therefore, is a fun thought experiment about that age-old dream of living on the Moon.

Inhabiting Lava Tubes

Lava tube with collapsed pits near Gruithuisen crater

The Moon has even less radiation protection than Mars, having practically no atmosphere. The lack of atmosphere also means that more micrometeorites make it to ground level. One way to handle these issues is to bury structures under meters of lunar regolith — loose soil. Another is to build the structures in lava tubes.

A lava tube is a tunnel created by lava. As the lava flows, the outer crust cools, forming a tube for more lava to flow through. After the lava has been exhausted, a tunnel is left behind. Visual evidence on the Moon can be a long bulge, sometimes punctuated by holes where the roof has collapsed, as is shown here of a lava tube northwest from Gruithuisen crater. If the tube is far enough underground, there may be no visible bulge, just a large circular hole in the ground. Some tubes are known to be more than 300 meters (980 feet) in diameter.

Lava tubes as much as 40 meters (130 feet) underground can also provide thermal stability with a temperature of around -20°C (-4°F). Having this stable, relatively warm temperature makes building structures and equipment easier. A single lunar day is on average 29.5 Earth days long, meaning that we’ll get around 2 weeks with sunlight followed by 2 weeks without. During those times the average temperatures on the surface at the equator range from 106°C (224°F) to -183°C (-298°F), which makes it difficult to find materials to withstand that range for those lengths of time.

But living underground introduces problems too.

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Automated Chamber Passes Just The Right Gas

November 15, 2017 by Dan Maloney 2 Comments

It sounds like an overly complicated method a supervillain would use to slowly and painfully eliminate enemies — a chamber with variable oxygen concentration. This automated environmental chamber isn’t for torturing suave MI6 agents, though; rather, it enables cancer research more-or-less on the cheap.

Tasked with building something to let his lab simulate the variable oxygen microenvironments found in some kinds of tumors, [RyanM415] first chose a standard lab incubator as a chamber to mix room air with bottled nitrogen. With a requirement to quickly vary the oxygen concentration from the normal 21% down to zero, he found that the large incubator took far too long to equilibrate, and so he switched to a small acrylic box. Equipped with a mixing fan, the smaller chamber quickly adjusts to setpoints, with an oxygen sensor providing feedback and controlling the gas valves via a pair of Arduinos. It’s quite a contraption, with floating ball flowmeters and stepper-actuated variable gas valves, but the results are impressive. If it weren’t for the $2000 oxygen sensor, [RyanM145] would have brought the whole project in for $500, but at least the lab can use the sensor elsewhere.

Modern biology and chemistry labs are target-rich environments for hacked instrumentation. From DIY incubators to cheap electrophoresis rigs, we’ve got you covered.

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Fun With Fire: Oxy-Acetylene Basics

November 14, 2016 by Dan Maloney 30 Comments

If generations of Hollywood heist films have taught us anything, it’s that knocking off a bank vault is pretty easy. It usually starts with a guy and a stethoscope, but that never works, so the bad guys break out the cutting torch and burn their way in. But knowing how to harness that raw power means you’ve got to learn the basics of oxy-acetylene, and [This Old Tony]’s new video will get your life of crime off on the right foot.

In another well-produced video, [Tony] goes into quite a bit of detail on the mysteries of oxygen and acetylene and how to handle them without blowing yourself up. He starts with a tour of the equipment, including an interesting look at the internals of an acetylene tank — turns out the gas is stored dissolved in acetone in a porous matrix inside the tank. Working up the hoses, he covers the all-important flashback arrestors, the different styles of torches, and even the stoichiometry of hydrocarbon combustion and how adjusting the oxygen flow results in different flame types for different jobs. He shows how oxy-acetylene welding can be the poor man’s TIG, and finally satisfies that destructive urge by slicing through a piece of 3/8″ steel in under six seconds.

We’ve always wanted a decent oxy-acetylene rig, and [Tony] has convinced us that this is yet another must-have for the shop. There’s just so much you can do with them, not least of which is unsticking corroded fasteners. But if a blue wrench is out of your price range and you still want to stick metal together, you’ll want to learn how to braze aluminum with a propane torch.

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