Matrix Of Resistors Forms The Hot Hands Behind This Thermochromic Analog Clock

May 24, 2020 by Dan Maloney 21 Comments

If you’re going to ditch work, you might as well go big. A 1,024-pixel thermochromic analog clock is probably on the high side of what most people would try, but apparently [Daniel Valuch] really didn’t want to go to work that day.

The idea here is simple: heat up a resistor by putting some current through it, lay a bit of thermochromic film over it, and you’ve got one pixel. The next part was not so simple: expanding that single pixel to a 32 by 32 matrix.

To make each pixel square-ish, [Daniel] chose to pair up the 220-ohm SMD resistors for a whopping 2,048 components. Adding to the complexity was the choice to drive them with a 1,024-bit shift register made from discrete 74LVC1G175 flip flops. With the Arduino Nano and all the other support components, that’s over 3,000 devices with the potential to draw 50 amps, were someone to be foolish or unlucky enough to turn on every pixel at once. Luckily, [Daniel] chose to emulate an analog clock here; that led to additional problems, like dealing with cool-down lag in the thermochromic film when animating the hands, which had to be dealt with in software.

We’ve seen other thermochromic displays before, including recently with this temperature and humidity display. This one may not be the highest resolution display out there, but it’s big and bold and slightly dangerous, and that makes it a win in our book.

Resistors Sorter Measures Values

May 23, 2020 by Al Williams 22 Comments

We’ve all been there. A big bag of resistors all mixed up. Maybe you bought them cheap. Maybe your neatly organized drawers spilled. Of course, you can excruciatingly read the color codes one by one. Or use a meter. But either way, it is a tedious job. [Ishann’s] solution was to build an automatic sorter that directly measures the value using a voltage divider, rather than rely on machine vision as is often the case in these projects. That means it could be modified to do matching for precise circuits (e.g., sort out resistors all marked 1K that are more than a half-percent away from one nominal value).

There is a funnel that admits one resistor at a time into a test area where it is measured. A plate at the bottom rotates depending on the measured value. In the current implementation, the resistor either falls to the left or the right. It wouldn’t be hard to make a rotating tray with compartments for different values of resistance. It looks like you have to feed the machine one resistor at a time, and automating that sounds like a trick considering how jumbled loose axial components can be. Still, its a fun project that you probably have all the parts to make.

An Arduino powers the thing. An LCD screen and display control the action. If you want some practice handling material robotically, this is a great use of servos and gravity and it does serve a practical purpose.

We have seen many variations on this, including ones that read the color code. If you ever wanted to know where the color code for resistors came from, we took a trip to the past to find out earlier this year.

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The $50 Ham: Dummy Loads, Part 2

May 17, 2019 by Dan Maloney 21 Comments

In the last installment of “The $50 Ham” I built a common tool used by amateur radio operators who are doing any kind of tuning or testing of transmitters: a dummy load. That build resulted in “L’il Dummy”, a small dummy load intended for testing typical VHF-UHF handy talkie (HT) transceivers, screwing directly into the antenna jack on the radio.

As mentioned in the comments by some readers, L’il Dummy has little real utility. There’s actually not much call for a dummy load that screws right into an HT, and it was pointed out that a proper dummy load is commercially available on the cheap. I think the latter observation is missing the point of homebrewing specifically and the Hackaday ethos in general, but I will concede the former point. That’s why at the same time I was building L’il Dummy, I was building the bigger, somewhat more capable version described here: Big Dummy.

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Wire Wound Resistors On Your Own

July 21, 2018 by Al Williams 17 Comments

In all kinds of engineering, we build on abstractions in a kind of inverted pyramid. Lots of people can, for example, design a system using ready-made building blocks on printed circuit boards. Fewer people can do the same design using ICs. Fewer still can design with components. But who designs the components? Even fewer people. Then there are the people designing the constituent elements of those components. [Learnelectronics] wanted to break one of those abstraction layers so he shows how to make your own wire-wound resistors.

Wire-wound resistors are often used when you need resistance with a higher power dissipation than a common film or composition resistor. Using nichrome wire makes this more practical since a meter of it has nearly 20 ohms of resistance. A regular wire has much less resistance. The video shows a drill winding a coil of wire neatly, but this also highlights one of the problems with wire wound resistors.

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GPS synchronized Nixie tube clock from kit

3D Printed Tool Tips To Straighten DIP Chips And Unstraighten Resistors

May 10, 2018 by Steven Dufresne 21 Comments

Watching someone assemble a kit is a great way to see some tools you may have not encountered before and maybe learn some new tricks. During [Marco Reps’] recent build of a GPS synchronized Nixie clock kit we spied a couple of handy tools that you can 3D print for your own bench.

Fresh from the factory Dual Inline Package (DIP) chips come with their legs splayed every so slightly apart — enough to not fit into the carefully designed footprints on a circuit board. You may be used to imprecisely bending them by hand on the surface of the bench. [Marco] is more refined and shows off a neat little spring loaded tool that just takes a couple of squeezes to neatly bend both sides of the DIP, leaving every leg the perfect angle. Shown here is a 3D printed version called the IC Pin Straightener that you can throw together with springs and common fasteners.

Another tool which caught our eye is the one he uses for bending the metal film resistor leads: the “Biegelehre” or lead bending tool. You can see that [Marco’s] tool has an angled trench to account for different resistor body widths, with stepped edges for standard PCB footprint spacing. We bet you frequently use the same resistor bodies so 3D printing is made easier by using a single tool for each width. If you really must copy what [Marco] is using, we did find this other model that more closely resembles his.

As for new tricks, there are a lot of small details worth appreciating in the kit assembly. [Marco] cleans up the boards using snips to cut away the support material and runs them over sandpaper on a flat surface. Not all Nixie tubes are perfectly uniform so there’s some manual adjustment there. And in general his soldering practices are among the best we’ve seen. As usual, there’s plenty of [Marco’s] unique brand of humor to enjoy along the way.

We have a warm spot in our heart for simple tools you can whip up on the ‘ole 3D printer. Check out the PCB vise, a set of ball and socket helping hands, and a collection of toolbag essentials.

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Why Won’t This Darn Thing Charge?

April 17, 2018 by Brian McEvoy 33 Comments

What is more fun than plugging in your phone and coming back to find your battery on empty? Stepping on a LEGO block with bare feet or arriving hungry at a restaurant after closing probably qualify. [Alex Sidorenko] won’t clean your floors or order you a pizza, but he can help you understand why cheap chargers won’t always power expensive devices. He also shows how to build an adapter to make them work despite themselves.

The cheapest smart device chargers take electricity from your home or car and convert it to five volts of direct current. That voltage sits on the power rails of a USB socket until you plug in a cable. If you’re fortunate, you might get a measly fuse.

Smart device manufacturers don’t make money when you buy an off-brand charger, and they can’t speak to the current protection of them, so they started to add features on their own chargers to protect their components and profit margins. In the case of dedicated chargers, a simple resistor across the data lines tells your phone it is acceptable power. Other devices are more finicky, but [Alex Sidorenko] shows how they work and provides Eagle files to build whatever flavor you want. Just be positive that your power supply is worthy of the reliability these boards promise to the device.

Now you know why connecting a homemade benchtop power supply to a USB cable seems good on paper but doesn’t always get the job done. Always be safe when you make your own power supplies.

How Current Shunts Work

February 8, 2018 by Lewin Day 55 Comments

Current. Too little of it, and you can’t get where you’re going, too much and your hardware’s on fire. In many projects, it’s desirable to know just how much current is being drawn, and even more desirable to limit it to avoid catastrophic destruction. The humble current shunt is an excellent way to do just that.

Ohm’s Law.

To understand current, it’s important to understand Ohm’s Law, which defines the relationship between current, voltage, and resistance. If we know two out of the three, we can calculate the unknown. This is the underlying principle behind the current shunt. A current flows through a resistor, and the voltage drop across the resistor is measured. If the resistance also is known, the current can be calculated with the equation I=V/R.

This simple fact can be used to great effect. As an example, consider a microcontroller used to control a DC motor with a transistor controlled by a PWM output. A known resistance is placed inline with the motor and, the voltage drop across it measured with the onboard analog-to-digital converter. With a few lines of code, it’s simple for the microcontroller to calculate the current flowing to the motor. Armed with this knowledge, code can be crafted to limit the motor current draw for such purposes as avoiding overheating the motor, or to protect the drive transistors from failure.

In fact, such strategies can be used in a wide variety of applications. In microcontroller projects you can measure as many currents as you have spare ADC channels and time. Whether you’re driving high power LEDs or trying to build protection into a power supply, current shunts are key to doing this.

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