Compact M&M Sorter Goes Anywhere

June 20, 2021 by Kristina Panos 12 Comments

Let’s face it — eating different colored candy like M&Ms or Skittles is just a little more fun if you sort your pile by color first. The not-fun part is having to do it by hand. [Jackofalltrades_] decided to tackle this time-worn problem for engineering class because it’s awesome and it satisfies the project’s requirement for sensing, actuation, and autonomous sequencing. We’d venture to guess that it satisfies [Jackofalltrades_]’ need for chocolate, too.

Here’s how it works: one by one, M&Ms are selected, pulled into a dark chamber for color inspection, and then dispensed into the proper cubby based on the result. [Jackofalltrades_] lived up to their handle and built a color-detecting setup out of an RGB LED and light-dependent resistor. The RGB LED shines red, then, green, then blue at full brightness, and takes a voltage reading from the photocell to figure out the candy’s color. At the beginning, the machine needs one of each color to read in and store as references. Then it can sort the whole bag, comparing each M&M to the reference values and updating them with each new M&M to create a sort of rolling average.

We love the beautiful and compact design of this machine, which was built to maximize the 3D printer as one of the few available tools. The mechanical design is particularly elegant. It cleverly uses stepper-driven rotation and only needs one part to do most of the entire process of isolating each one, passing it into the darkness chamber for color inspection, and then dispensing it into the right section of the jar below. Be sure to check out the demo after the break.

Need a next-level sorter? Here’s one that locates and separates the holy grail of candy-coated chocolate — peanut M&Ms that didn’t get a peanut.

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Perfecting A 3D Printed Camera Motion Control Rig

May 21, 2021 by Tom Nardi 10 Comments

If you’ve ever watched one of those high production value YouTube videos and wondered how they’re able to get those smooth shots where the camera seems to be spinning around an object, you were probably looking at the product of an motorized camera motion system. There’s no question these rigs can produce visually striking shots, but their high cost usually keeps them out of the hands of us lowly hackers.

Unless of course you do like [Andy], and build your own. The latest version of this impressive rig features the ability to continuously rotate thanks to commercial 12-wire slip rings, with optical endstops so the machine can still be homed at the beginning of a move. An onboard Raspberry Pi and Arduino Uno are responsible for controlling the stepper motors, the configuration of which ends up being reminiscent of a standard 3D printer.

The MQTT remote can hold a phone for live video.

The software [Andy] has come up with lets him synchronize the camera rig with a small rotating platform he built, which allows for even more complex shots as demonstrated in the video below. It also supports a very slick MQTT-enabled remote controller that he built as a previous project, which makes taking direct control over the camera and monitoring its status much easier.

Want to add a little polish to your own project videos? [Andy] has released all of the files and information you’d need to build your own version of his motion control rig, though we wouldn’t blame you for feeling a bit intimidated by this one. It might not be the most elaborate camera motion control system we’ve seen, but it’s certainly up there. If you just want an overhead video and don’t need those fancy tracking shots, perhaps a modified VESA arm would fit the bill.

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Auto Strummer Can Plectrum The Whole Flat-Strumming Spectrum

May 7, 2021 by Kristina Panos 3 Comments

Playing the guitar requires speed, strength, and dexterity in both hands. Depending on your mobility level, rocking out with your axe might be impossible unless you could somehow hold down the strings and have a robot do the strumming for you.

[Jacob Stambaugh]’s Auto Strummer uses six lighted buttons to tell the hidden internal pick which string(s) to strum, which it does with the help of an Arduino Pro Mini and a stepper motor. If two or more buttons are pressed, all the strings between the outermost pair selected will be strummed. That little golden knob near the top is a pot that controls the strumming tempo.

[Jacob]’s impressive 3D-printed enclosure attaches to the guitar with a pair of spring-loaded clamps that grasp the edge of the sound hole. But don’t fret — there’s plenty of foam padding under every point that touches the soundboard.

We were worried that the enclosure would block or muffle the sound, even though it sits about an inch above the hole. But as you can hear in the video after the break, that doesn’t seem to be the case — it sounds fantastic.

Never touched a real guitar, but love to play Guitar Hero? There’s a robot for that, too.

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A $50 CNC

April 29, 2021 by Al Williams 63 Comments

In theory, there’s isn’t much to building a CNC machine. Hook a bit to a motor and move the motor around with some lead screws and stepper motors. Easy. But, of course, the devil is in the details. [DAZ] made a nice-looking and inexpensive rig that probably isn’t the most precise CNC in the world, but it looks like it does a good enough job and he claims he spent about $50 on it. The video below shows some of the work it has done, and it doesn’t look bad.

This isn’t a rainy afternoon project. You’ll need to cut some wood and 3D print many parts. The drives use M8 threaded rod. Electronics is just an Arduino running standard software.

The steppers looked pretty light duty, and we wondered if it would have been worthwhile to trade them out for beefier ones instead of modifying the ones used for bipolar operation. Still, the results did look good for $50. The 775 spindle is another place you could probably spend a little more and get something better. Non-printed linear rails, and a better screw? The point is that you’ve got a basis to build from.

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Stepper Motor Analyzer Reveals All

April 23, 2021 by Al Williams 15 Comments

In theory, you really don’t need much to work with electronics. A scope ought to do everything. However, for special purposes, it is handy to have meters, logic analyzers, and other special-purpose instruments. If you work on motion systems like 3D printers and CNC machines, you ought to have a way to look at stepper motors. You don’t? [Zapta] has a great Simple Stepper Motor Analyzer and [Teaching Tech] has a great video (see below) that shows some of the great things it can do.

What can it do? It analyzes the motor in place and can visualize what’s happening during stepping, microstepping, and other operating modes. Connecting the instrument is easy since you just use a four-pin pass-through connector.

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You Need An Automated Overhead Camera Assistant

April 14, 2021 by Kristina Panos 13 Comments

It’s 2021. Everyone and their mother is filming themselves doing stuff, and a lot of it is super cool content. But since most of us have to also work the video capture devices ourselves, it can be difficult to make compelling footage with a single, stationary overhead view, especially when there are a lot of steps involved. A slider rig is a good start, but the ability to move the camera in three dimensions programmatically is really where it’s at.

[KronBjorn]’s excellent automated overhead camera assistant runs on an Arduino Mega and is operated by typing commands in the serial monitor. It can pan ±20° from straight down and moves in three axes on NEMA-17 stepper motors. It moves really smoothly, which you can see in the videos after the break. The plastic-minimal design is interesting and reminds us a bit of an ~~ophthalmoscope~~ phoropter — that’s that main rig at the eye doctor. There’s only one thing that would make this better, and that’s a dedicated macro pad.

If you want to build your own, you’re in luck — there’s quite a lot of detail to this project, including a complete BOM, all the STLs, code, and even assembly videos of the 3D-printed parts and the electronics. Slide past the break to check out a couple of brief demo videos.

Not enough room for a setup like this one? Try the pantograph version.

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Stepper Motors Quick And Simple

April 9, 2021 by Chris Lott 37 Comments

If you want a simple and easy introduction to stepper motors, check out the [IMSAI Guy]’s short video where he designs a very basic stepper motor controller and packs in a lot of quick lessons along the way. (Embedded below.)

He first goes over the fundamentals of a stepper motor in a practical, hands-on approach, and also shows us how to ring out the connections if the pinout is unknown. Next he demonstrates stepping the motor manually and then makes a simple FET driver circuit. Just when you’re expecting a small microcontroller to appear, the [IMSAI Guy] instead digs deep into his junk box and explains how to drive the motor with a 22V10 GAL (an electrically erasable PAL) and a 555 timer module. Based on a clearly-explained logic table for driving the coils, a sneaky way to introduce Karnaugh maps, he proceeds to write the output equations in WinCUPL.

Mature Readers will recall the “Happy PAL” Character

WinCUPL is the modern version of CUPL (Compiler for Universal Programmable Logic) originally written by a company called Assisted Technology, now owned by Altium. CUPL and peers like PALASM from Monolithic Memories, Inc. (MMI) and ABEL from Data I/O Corporation were basic Hardware Description Languages specifically designed for PALs, GALs, and CPLDs. PALs were small arrays of logic gates with fusible interconnections, and your design is “burned” into the fuses much like a (EE)PROM. When designing with PALs, you could clearly visualize the connections in your mind, something that has since been remedied by the advent of modern FPGAs.

Alas, he cuts out the part where the source code is compiled and the 22V10 is programmed, and jumps directly into testing the circuit on a breadboard. Spoiler alert — it does work. Zooming in close and squinting, the nifty 555 timer breadboard module that he points out is called a TP353, which you can find from your favorite online supplier.

There is a lot to learn in this tutorial, and the [IMSAI Guy] does a great job at making the subject approachable to hobbyists and novices. We also covered another of his tutorials a couple of weeks ago on image sensors. Thanks to [itsevilbert] for the tip.

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