The World’s Smallest Vacuum In An Altoids Tin

October 12, 2019 by Sharon Lin 10 Comments

There’s been a lot of Altoids tin hacks over the years, but a vacuum cleaner in a tin is something new. In [Toby Bateson]’s first project on Hackaday, he used simple household items to create a functioning vacuum cleaner to use for sucking crumbs out of your keyboard or paper punch holes off your desk.

The vacuum features a retractable suction tube, a low-profile switch, and a bagless waste collection system (the waste is stored and discarded out from the tin itself). A brushed motor and impeller provide the airflow. A scrap of a beer can mounted on the shaft is used for an impeller blade, and two bolts with a thin metal sheet between them are made into a switch (the instructions recommend you finish your drink before using the scrap metal). A sponge is used for filtering the dirt from the motor while a hole is cut out of the top of the tin to provide airflow.

[Bateson] is looking to put his name in the world record book for the world’s smallest vacuum tube, as he recently created an even smaller vacuum in a 1cc tube.

“Oh dear, I’ve spilled something on my desk, whatever am I going to do? Luckily, I have my vacuum cleaner in an Altoids tin…”

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Control The Suck With This Manual Vacuum Pick-And-Place Tool

August 14, 2019 by Dan Maloney 10 Comments

The tapes that surface-mount devices come in may be optimized for automated pick and place, but woe betide those who try to dig components out manually. No matter what size package, the well on the tape seems to be just a wee bit too small to allow tweezers to grip it, so you end up picking the thing up edgewise or worse, pinching too tight and launching the tiny thing into The Void. We hope you ordered extra.

Such circumstances are why vacuum handlers were invented, but useful as they are for picking and placing SMDs, they aren’t perfect. [Steve Gardener]’s sub-optimal experience with such tools led him to build this custom vacuum pick-and-place tool. It’s based on an off-the-shelf Weller unit, of which only the handpiece remains. A bigger, more powerful vacuum pump is joined in a custom enclosure by a PCB with a PIC18F13K22 microcontroller, a power supply, a solenoid to control the vacuum, and a relay to switch the pump. A footswitch starts the pump and closes the vacuum vent; letting off the pedal opens the vent to drop the part, while the pump keeps running for a variable time. This lets him rapidly work through a series of parts without having to build vacuum back up between picks. The video below shows the build and the tool in action.

We love the idea of this tool, and the polished look is pretty slick too. If manual pick-and-place isn’t for you, though, maybe converting a 3D-printer into an automated PnP is something to check out.

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A Cyclonic Vacuum Cleaner On A Hacker’s Budget

May 17, 2019 by Tom Nardi 19 Comments

Have you ever seen a product in the store and been shocked at what the manufacturer was trying to charge for it? Since you’re reading Hackaday, we can safely assume the answer to that question; building a homebrew version of some commercial product for a fraction of its retail price is practically a rite of passage around these parts. So it’s fitting that for his entry into the 2019 Hackaday Prize, [Madaeon] submitted the “DIYson”, an open source version of a popular high-end vacuum made by a British company who’s name you can surely guess.

As [Madaeon] explains on the project’s Hackaday.io page, the idea behind “cyclonic” vacuums is not particularly complex. Essentially, with a powerful enough blower and carefully designed chamber, the incoming air will spin around so fast that dust is pulled out by centrifugal force. The trick is getting it working on a small enough scale to be a handheld device. Especially given the energy requirements for the blower motor.

Luckily for the modern hacker, we’re living in the “Golden Age” of DIY. With a 3D printer you can produce plastic components with complex geometry, and thanks to a resurgence in remote controlled aircraft, powerful motors and high capacity lithium-ion batteries are easily obtainable. Powered by what’s essentially the hardware that would go into an electric ducted fan plane, the total cost of all the electronics for the DIYson comes in right around $60 USD. Even with a roll of printer filament added to the mix, you’re still comfortably at half the cost of the “name brand” alternative.

With some refinements, [Madaeon] hopes that this open source dust-buster will be a staple of labs and hackerspaces all over the world. Judging by the performance his early prototype shows in the video after the break, we know we wouldn’t mind having one.

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This Air Compressor Sucks

April 16, 2019 by Lewin Day 10 Comments

Vacuum is something most people learn about as children, when they’re first tasked with chores around the home. The humble vacuum cleaner is a useful home appliance and a great way to lose an eye as an inquisitive child. When it comes to common workshop tasks though, they can be a bit of a let down. When you need to pull some serious vacuum, you might wanna turn to something a little more serious – like this converted air compressor.

The build starts with a cheap off-the-shelf tyre inflator. These can be had for under $20 from the right places. They’re prone to overheating if used at too high a duty cycle, but with care they can last just long enough to be useful. The hack consists of fitting a hose barb connection over the intake of the pump, to allow air to be sucked out of whatever you’re trying to pull vacuum on. This is achieved with some hardware store parts and a healthy dose of JB-Weld. It’s then a simple matter of removing the valve adapter on the tyre inflator’s outlet so it can flow freely.

You might also consider adding a check valve, but overall this remains a cheap and easy way to get an electric vacuum pump for your workshop up and running. If that’s not quite your jam, you can always go down the handpump route instead.

Build Your Own Vacuum Chamber For Degassing And More

April 12, 2019 by Lewin Day 23 Comments

A vacuum chamber can be a useful thing to have around the shop. It can be used for all manner of purposes, from science experiments to degassing paints and epoxies. They’re not something you’d find in every workshop, but never fear – you can always build one from scrap you’ve got lying around! (YouTube video, embedded below.)

[VegOilGuy] begins the build with a simple plywood box, which gets screwed together and then tarted up with bodyfiller and paint. This helps to make the box airtight, as well as improving the aesthetics. A slot is then cut in the lid, and then filled with an excessive amount of silicone sealant. A flat plate covered in aluminium foil is placed on top, and the silicone is left to cure for several days.This is used to create a flat sealing surface for the lid to be placed on later.

Once the seal is complete, it’s a simple plumbing job to finish the chamber. [VegOilGuy] does a great job of demonstrating copper soldering and the proper way to install the necessary taps and check valves. Combined with an electric pump, the vacuum chamber passes its tests with flying colors, completely ruining some marshmallows in the process.

With a few dollars spent online for the special bits, it’s a build that any handy maker could throw together in a weekend. You can always go another route, though – like using an old fridge compressor to get the job done.

[Thanks to Keith O for the tip!]

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This Bike Pump Now Sucks

April 11, 2019 by Lewin Day 18 Comments

Pulling a vacuum is something every proud maker must do once in a while. Whether you’re degassing epoxy or vacuum forming parts, you’ll need a reliable pump to get the job done. [drcrash] has just the guide to help – on how to convert a regular handpump to vacuum duty. (Video embedded after the break.)

[drcrash] recommends starting with a Slime brand 2060-A pump or similar. It’s a basic hand pump, with no pressure gauges or other frills to get in the way. It’s also got a strong steel shaft that can hold up to repeated use. You’ll also need some tubing and a check valve to get the job done.

The basic concept is to reconfigure the pump to suck air out of things rather than blowing it into them. By removing the original check valve and installing one in the opposite direction, and reversing the pump’s piston, it’s possible to pull good vacuum without breaking a sweat. [drcrash] reports that it’s possible to go up to 11 psi below atmospheric with this setup, which is plenty for a wide range of applications. If you need to go further, you can try building your own turbomolecular pump instead.

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Now Toto’s Africa Is Stuck In Our Heads

April 1, 2019 by Brian Benchoff 24 Comments

April Fool’s Day is bad. April Fool’s Day is a terrible, horrible, no good, very bad day. For one day a year, we’re inundated with pieces that can, accurately and without any sense of irony, be called fake news. YouTube is worse. But you know what’s worse than April Fool’s Day? A hundred children playing plastic recorders. But it’s April Fool’s Day, and things must get worse. Here’s a vacuum cleaner playing Africa by Toto.

This is the latest build from [James Bruton] or [Ecks Robots Dot Co Dot UK], who is the king of building just about anything with 3D printers. He’s got a BB8 and some of the cooler Star Wars droids, a Hulkbuster, and openDog. When it comes to confabulating robotics and 3D printers, [James] is the king. But this is April Fool’s Day, and if you’re a big YouTuber, you need to do something annoying. [James] is the king.

This build uses a Henry vacuum cleaner, a canister vacuum with a silk screened face, because why not, and you’re not truly living until you put googly eyes on your Roomba. Also, all vacuums in England are Hoovers, because reasons. In collaboration with [Mothcub], [James] adapted cheap children’s plastic recorders to a Henry vacuum cleaner with a few 3D printed parts, some servo-controlled valves, and a bit of plastic tubing. While using cheap kid’s recorders as the tone generator in what is effectively a pipe organ is interesting (the stickers over the holes are a great idea), this is something that should not be done ever. This idea should not be replicated. These recorders are not in tune and I don’t know how because they’re just one piece of plastic that came out of the same mold.

The servos, and therefore the entire pipe organ, are controlled via MIDI, which makes this the first DIY MIDI pipe organ we’ve seen. It’s a proof of concept, and a pretty good one. It also sounds terrible. This is proof that cheap plastic recorders don’t sound good. The video is below, and I highly suggest skipping the second half.

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