3D Printing A Water-Cooled Jet Engine?

May 30, 2022 by Dave Rowntree 14 Comments

Everybody knows the trick to holding a candle flame to a balloon without it bursting — that of adding a little water before the air to absorb the heat from the relatively cool flame. So [Integza], in his quest to 3D print a jet engine wondered if the same principle could applied to a 3D printed combustion chamber. First things first, the little puddle of water was replaced with a pumped flow, from an external reservoir, giving the thin plastic inner surface at least a vague chance of survival. Whilst this whole plan might seem pretty bonkers (although we admit, not so much if you’ve seen any of other videos in the channel lately) the idea has some merit. Liquid cooling the combustion jacket is used in a great many rocket engine designs, we note, the German WWII V2 rocket used this idea with great success, along with many others. After all, some materials will only soften and become structurally weak if they get hot enough in any spot, so if it is sufficiently conductive, then the excess heat can be removed from the outer surface and keep the surface temperature within sensible bounds. Since resin is a thermoset plastic, and will burn, rather than melt, this behaviour will be different, but not necessarily better for this application.

The combustion chamber itself didn’t burn

The issue we can see, is balancing the thermal conductivity of the resin wall, with the rate of cooling from the water flow, whilst making it thick enough to withstand the pressure of combustion, and any shock components. Quite a complicated task if you ask us. Is resin the right material for the job? Probably not, but it’s fun finding out anyway! In the end [Integza] managed to come up with a design, that with the help of a metal injector separator plate, survived long enough to maintain some sort of combustion, until the plate overheated and burned the resin around its support. Better luck next time!

This isn’t the first time attempting to use 3D printed resin for such an application, here’s an attempt to use the air-multiplier type setup with a combustion chamber. Of course making a combustion chamber from a toilet roll holder is far more sensible, just as [colinfurze] will attest, don’t try this at home folks!

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Spinning Up A Water Cooled 3D Printed Stirling Engine

March 31, 2021 by Tom Nardi 7 Comments

The Stirling external combustion engine has fascinated gear heads since its inception, and while the technology has never enjoyed widespread commercialization, there’s a vibrant community of tinkerers who build and test their own takes on the idea. [Leo Fernekes] has been working on a small Stirling engine made from 3D printed parts and common hardware components, and in his latest video he walks viewers through the design and testing process.

We’ve seen Stirling engines with 3D printed parts before, but in most cases, they are just structural components. This time, [Leo] really wanted to push what could be done with plastic parts, so everything from the water jacket for the cold side of the cylinder to the gears and connecting rods of the rhombic drive has been printed. Beyond the bearings and rods, the most notable non-printed component is the stainless steel spice shaker that’s being used as the cylinder.

The piston is made of constrained steel wool.

Mating the hot metal cylinder to the 3D printed parts naturally introduced some problems. The solution [Leo] came up with was to design a toothed collar to hold the cylinder, which reduces the surface area that’s in direct contact. He then used a piece of empty SMD component feed tape as a insulator between the two components, and covered the whole joint in high-temperature silicone.

Like many homebrew Stirling engines, this one isn’t perfect. It vibrates too much, some of the internal components have a tendency to melt during extended runs, and in general, it needs some fine tuning. But it runs, and in the end, that’s really the most important thing with a project like this. Improvements will come with time, especially once [Leo] finishes building the dynamometer he hopes will give him some solid data on how the engine’s overall performance is impacted as he makes changes.

If you’ve got a glass test tube laying around, putting together a basic Stirling engine demonstration is probably a lot easier than you might think. Commercial kits are also available if you’re looking for something more substantial, but even those can benefit from some aftermarket modifications. With a little effort, you’ll have a power plant ready for the surface of Mars in no time.

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A Water Cooled Gaming PC You Can Take With You

January 17, 2020 by Tom Nardi 39 Comments

Have you ever been stuck in a hotel room wishing you brought your VR-capable gaming PC along with you? Well [thegarbz] certainly has, which was the inspiration for this absolutely gorgeous mobile rig affectionately known as “The Nuclear Football” that brings console-level portability to those who count themselves among the PC Master Race.

OK, fine. We’ll admit that the existence of gaming laptops means you don’t actually need to carry around such an elaborate contraption just to play Steam games on the go. But if you’re going to do it, shouldn’t you do it in style? More practically speaking, [thegarbz] says the cost of this project was less than what a gaming laptop of similar specs would have cost.

The Nuclear Football features a Ryzen 5 2600 processor, a NVIDIA 2070 Super graphics card, and 16 GB of DDR4 RAM. The water cooling gear is from Alphacool, and includes a custom controller that links to the computer and allows [thegarbz] to monitor temperatures and fan speeds via a widget on the desktop.

While not nearly as mobile, this machine does remind us of the water cooled “Big O” that packed all the current-gen consoles and a gaming PC into one glorious machine.

3D Printed Catamaran Eats Benchy’s Lunch

October 10, 2018 by Tom Nardi 18 Comments

If we’ve learned anything, it’s that 3D printers are exceptionally well suited to printing little boats. According to the Internet, 3D printers are at their best when pumping out cute PLA boats in all the colors of the rainbow; perfect for collecting dust on a shelf somewhere. Ask not what your Benchy can do for you, ask what you can do your Benchy.

But this 3D printed boat isn’t so cute and cuddly. In fact, it’s an absolute beast. Built by [Wayne Andrews], this nearly meter long 3D printed racing catamaran looks more Batman than Popeye. In the video after the break you can see a recent run of the boat on the lake, and we think you’ll agree it definitely has the performance to back up its fierce looks.

Impressively, the hull isn’t printed out of some expensive high-tech filament. It’s the cheapest PLA [Wayne] could get his hands on, and glued together with nothing more exotic than Loctite Super Glue Gel. The secret is the internal “West System” fiberglass cloth and resin work, which is the same stuff used on real boat hulls. It took about 5 days of continuous printing to produce all the pieces needed to assemble the hull, which is a scaled up version of a design by [Thomas Simon].

The internal layout is about what you’d expect in a fast RC boat. It’s running on a 1900 Kv motor powered by dual 6S batteries and a water cooled 180 A Seaking ESC which provides 5 BHP to the Octura x452 propeller. On the business end of his boat, [Wayne] used a commercial aluminum strut and rudder unit. Running gear printed out of something strong like nylon would be an interesting experiment, but perhaps a tall order for this particular motor.

We recently covered a 3D printed jet boat that’s no slouch either, but if you’re looking for a more relaxed ride you could always 3D print a FPV lifeboat.

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Water-Cooled LED Light

September 7, 2016 by Al Williams 15 Comments

[Matt] wanted to drive a Yuji LED array. The LED requires 30 V and at 100 watts, it generates a lot of heat. He used a Corsair water cooling system made for a CPU cooler to carry away the heat. The parts list includes a microphone gooseneck, a boost converter, a buck converter (for the water cooler) and custom-made brackets (made from MDF). There’s also a lens and reflector that is made to go with the LED array.

This single LED probably doesn’t require water cooling. On the other hand, adding a fan would increase the bulk of the lighted part and the gooseneck along with the water cooling tubes looks pretty cool. This project is a good reminder that if you need to carry heat away from something with no fans, self-contained water cooling systems are fairly inexpensive now, thanks to the PC market.

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Hackaday Links: July 17, 2016

July 17, 2016 by Brian Benchoff 23 Comments

There’s going to be a new Nintendo console for Christmas! It’s the NES Classic Edition. It looks like a minified NES, with weird connectors that look like the connector for the Wii Nunchuck. There are no other details.

A site called “Motherboard” reports assembling a computer is too hard and a ‘nerve-wrecking [sic]’ process. Tip of the stovepipe to the Totalbiscuit.

When I was in elementary school, the playground had a twenty foot tall metal slide that faced South. During my time there, at least three of my classmates fell off it, and I distinctly remember the school nurse’s aid running past me on the playground with a wheelchair. There wasn’t soft mulch or the weird rubber granules under this slide – just hard, compacted dirt. This slide was awesome, even if it was torn down when I was in third grade. [Brandon Hart]’s kid’s won’t look back fondly on their youth with experiences like these; he built a water-cooled slide in his backyard. He’s getting an 80°F ΔT with a trip to Ace Hardware, probably $20 in fittings, and a drill. Neat.

This is probably better suited for an ‘Ask Hackaday’ column, but [Arsenijs] has run into a bit of a problem with his Raspberry Pi Project. He’s trying to use a planarized kernel module to obfuscate the SPI bus, but he can’t do that because of a oblivated drumble pin. He could, of course, deenumerate several of the GISP modules, but this would cause a buffer underflow and eventually wreck the entire cloudstack. I told him he should use Corrosion, but he seems dead set on his Hokey implementation. If anyone has any ideas, get the glamphs and put it on the grumbo.

The Owon SDS7102 oscilloscope is a small, cheap, two-channel scope that is impressive for its price but noisier than you would expect. This scope has been thoroughly reverse engineered, and now Linux is running on this scope. This Linux scope has a working VGA display, USB host, USB device, Flash, and working Ethernet. The entire analog front end has been reversed engineered, and somehow this is now the most open oscilloscope you can buy.

The ESP32 is Espressif’s followup to their very popular ESP8266 WiFi module. The ESP32 will be much more powerful and include Bluetooth when it’s released in August. Until then, [Pighixxx] has the complete pinout for the ESP32.

Hackaday Links: July 20, 2014

July 20, 2014 by Mike Szczys 7 Comments

Etch-a-Sketch spray-painted silver with electronics bolted onto the side? Sign us up! This art installation adds one thing that we don’t often see in these types of hacks, eerie audio.

If you’re still mining bitcoin you need to do it faster than anyone else… that’s pretty much how the whole thing works. [Lewin] has been using the Antminer USB ASIC and toyed around with overclocking to 2.2 GH/s (gighashes per second) but to make sure his hardware holds up to the overwork he hacked his own water cooling system for the dongle.

Smart phones are the best bang for your buck on portability and power. Better yet you can get slightly broken ones for a song. If you manage to find an Android device with a broken touch screen but functioning LCD try this trick to add a mouse to it. There must be another life for this in a future hack!

We have a love-hate relationship with this particular crowd-funding campaign. First this hate: It’s basically a 100% clip-art video presentation with an $800,000 ask. Yeah… good luck buddy. On the other hand, this is the type of stuff we actually want to see as crowd funding. The idea is to use modern materials and techniques to build [Nikola Tesla’s] Wardenclyffe Tower, which was designed and built to research wireless energy (both as a means of communication and actual energy transfer). It was never fully functional and ended up being demolished. Wouldn’t it be great if teams of highly skilled and motivated people took grand ideas like this, crossing every theoretical “t” and dotting every theoretical “i”, and then proposed a crowd funding campaign to build a test platform? Oh wait, that sounds very much like a government research grant. Anywhoo… check out the Global Energy Transmission’s campaign.