DIY Hydraulic Clamp Saves the Day

[Elton] wrote in to tell us about a little excitement they had after this year’s ridiculous winter. Their pool froze and as luck would have it, crumpled the edge of the liner. They asked around and their pool company said they’d better involve their insurance company because it would not be easy to repair — so they decided to try fixing it themselves.

Now since the pool liner is a fairly heavy gauge sheet metal, they wouldn’t be able to simply hammer it back into shape — so they started brainstorming ways to make their very own hydraulic clamp. What they came up with is a very clever application of physics. And all it cost was about $2 in hardware plus some scrap lumber and a bottle jack they had lying around.

Some of their first ideas included a scissor style clamp, and even a monkey wrench-like vice, but in the end, the following design was chosen — and worked.

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Ideally the hydraulic jack would be farther from the fulcrum, but since it’s rated for 2 tons it ended up being more than strong enough. To avoid scratching the liner, they also threw some socks on the end of the lumber. Still rather unwieldy, it was a two person job to pop it out. But once they got the major dents out, they were able to use a rubber mallet to finish the job off. Hooray for fluid power!

If you’re looking for the link, there isn’t one. [Elton] sent us his pictures and told us the story directly.

Logic Noise: Taming the Wild Shift Register

One of the best things about DIY synth building is that you can create devices that just don’t exist in the commercial marketplace. In this session, we’ll build a looper / sequencer the likes of which you may have never seen. And it’s groovy. Today we’ll also get back a little closer to the soul of the series. In this session, nothing is analog — this is pure Logic Noise.

The shift register is the centerpiece chip this session, and a great device in its own right. We’ve got a lot of ground to cover, so watch the teaser video and then let’s get going.

Continue reading “Logic Noise: Taming the Wild Shift Register”

Making Servos Spin Right Round Without Stopping

[Brian B] found a handful of servos at his local hackerspace, and like any good hacker worth his weight in 1N4001’s, he decided to improve upon their design. Most servos are configured to spin only so far – usually 180 degrees in either direction. [Brian B’s] hack makes them spin 360 degrees in continuous rotation.

He starts off by removing the top most gear and making a small modification with a razor. Then he adds a little super glue to the potentiometer, and puts the thing back together again. A few lines of code and an arduino confirms that the hack performs flawlessly.

We’ve seen ways to modify other types of servos for 360 rotation. There’s a lot of servos out there, and every little bit of information helps. Be sure to check your parts bin for any Tower Pro SG90 9g servos and bookmark this article. It might come in handy on a rainy day.

Improving Active Loads

[Texane]’s job requires testing a few boards under a set of loads, and although the lab at work has some professional tools for this it seemed like a great opportunity to try out the Re:load 2. It’s a nifty little active load that’s available can of course be improved with an injection of solder and silicon.

While the Re:load 2 is a nice, simple device that can turn up to 12 Watts directly into heat, it’s not programmable. The ability to create and save load profiles would be a handy feature to have, so [Texane] took a Teensy 3.1 microcontroller and installed a resistor divider in front of the Re:load’s amplifier. A simple script running on a computer allows [Texane] to set the amount of current dumped and automate ramps and timers.

There is a more fundamental problem with the Re:load; the lowest possible current that can be dumped into a heat sink is 90mA. [Texane] replace the amplifier with a zero-drift amp that brought that 90mA figure down to 7mA.

Of course the Re:load and Teensy 3.1 are sold in the Hackaday store, but if you’re looking for a ready-built solution for a computer-controlled active load you can always check out the Re:load Pro, a fancy-smanchy model that has an LCD. The Pro costs more, and [Texane] just told you how to get the same features with the less expensive model we’re selling, though…

Hackaday Links: May 3, 2015

Everybody loves How It’s Made, right? How about 3D printers? The third greatest thing to come out of Canada featured Lulzbot in their most recent episode. It’s eight minutes of fun, but shame the puns weren’t better. Robertson drives and the Avro Arrow, if you’re wondering.

Speaking of 3D printers, a lot of printers are made of aluminum extrusion. Has anyone tried something like this? It’s an idea that’s been around for a while but we can’t seem to find anyone actually using 3D printed extrusion.

CastARs are shipping out, and someone made a holodeck with retroreflective material. It’s an inflatable dome that’s attached to a regular ‘ol tent that works as a positive pressure airlock. If you’re looking to replicate this, try it with hexagons and pentagons. That should be easier than the orange-slice gores.

For some reason we can’t comprehend, USB ports are now power ports. There’s still a lot of stuff that uses 9 and 12V, and for that there’s the USB 912. It’ll work better with one of those USB battery packs.

Want to see what the Raspberry Pi 2 looks like with a Flir? NOQ2 has you covered.

Remember the Speccy? In the manual, there was an exercise left to the reader: reproduce [Mahler]’s first symphony with the BEEP command. It took a Raspberry Pi (only for synchronizing several Speccys), but it’s finally done.

Weekend Proves Hardware Wins Hackathons

Teams hacking on hardware won big this weekend in New York. There were ten teams that answered Hackaday’s call as we hosted the first ever hardware hackathon at the Tech Crunch Disrupt NYC. These teams were thrown into the mix with all of the software hackers TC was hosting and rose to the top. Eight out of our ten teams won!

As we suspected, having something physical to show off is a huge bonus compared to those showing apps and webpages alone. Recipe for awesome: Mix in the huge talent pool brought by the hardware hackers participating, then season with a dash of experience from mentors like [Kenji Larson], [Johngineer], [Bil Herd], [Chris Gammell], and many more.

Out of over 100 teams, first runner-up went to PicoRico, which built a data collection system for the suspension of a mountain bike. The Twillio prize went to Stove Top Sensor for Paranoid, Stubburn Older Parents which adds cellphone and web connectivity to the stove, letting you check if you remembered to turn off the burns. The charismatic duo of fifteen-year-olds [Kristopher] and [Ilan] stole the show with their demonstration of Follow Plants which gives your produce a social media presence which you can then follow.

We recorded video and got the gritty details from everyone building hardware during the 20-hour frenzy. We’ll be sharing those stories throughout the week so make sure to check back!

TubeNetRadio Project Modernizes 1959 Tube Radio

Years ago, [Luk] came across an old tube radio. He’s since wanted to convert it to an internet radio but never really got around to it. Now that we are living in the age when a micro computer can be had for a mere $35, [Luk] decided it was time to finish his long lost project.

He chose a Raspberry Pi for the brains of his project because it is an inexpensive and well documented product perfect for what he wanted to do. [Luk] had a goal, to modify the radio as little as possible in order to get it to play both internet radio and locally stored MP3s. The radio from 1959 is certainly old, but it had a feature you may not expect. It had an AUX input with a separate volume knob out front. As is the radio itself, the input was mono. To connect the Raspberry Pi to the radio, [Luk] had to make an 1/8th inch stereo to banana plug adapter, a great solution that did not require any modification to the original radio.

WiFi is accessed though an off-the-shelf USB wireless module. After evaluating tapping into a 5vdc source somewhere in the radio, it was decided to use a wall wart to power the Raspberry Pi. A plug for the wall wart was spliced in after the radio’s main on/off switch. That way the radio and Raspberry Pi both turn on and off together. There is plenty of room for all of these added components inside the radio’s case.

The RaspPi can be fully controlled over the WiFi network but has a couple buttons wired up to the GPIO pins for limited manual control. The buttons for these controls fit perfectly in the round vent holes in the back panel of the radio’s case. Although the buttons are visible, no permanent modifications had to be made! [Luk] reports that everything works great, as do the original functions of the radio.