Inspired by souvenir penny presses, [Robert] built the Olin College penny press. This machine stamps out coins with the school’s name and a variety of other patterns. He built it as part of a mechanical structures course, with the goal of designing something that used large forces.
Crushing a penny takes about five tons of force. To deliver that force, [Robert] used a 1 horsepower motor coupled to a custom 1190:1 reduction drive train, which consisted of sprockets, gears, and chains. The aluminium frame supporting the drive train also had to be designed to withstand large forces.
This required of a lot of custom parts, which were made using a CNC mill, a water jet cutter and a mill. All of the CAD drawings are available for anyone who wants to replicate the design.
This beast of a machine weighs about 90 pounds and can squish 12 pennies every minute. Olin College installed the penny press on their campus for anyone to use for free.
[Christian] is learning to use the metal milling tools at what we assume is his local Hackerspace. We love this about the communal spaces, they provide so many opportunities to delve into new fields. He embarked on a voyage that included visits to most of the machinery in the shop as he build his own carabiner with a magnetic gate. He’s not going to be hanging off the side of a mountain from it. But his keys or a water bottle will find a happy home thanks to the device.
It all started with some sketches to establish the shape of the overall design. From there he spent some time modelling the frame of the carabiner in CAD. He’s lucky enough to have access to a water jet which took the SolidWorks files and cut out the aluminum frame for him. That left a part with very sharp edges, so he used a wood router with a carbide bit to round them over.
The next part is adding the gate. He used an end-mill to add a mounting area on the frame. The locking ring for the gate was textured using a knurling tool, and the rest is milled with a simple cutting tool. This gate uses a magnet to center itself, with the knurled ring as the only mechanical latching mechanism. [Christian] does a good job of demonstrating the completed carabiner in the clip after the break.
Continue reading “Carabiner helps you hone your milling skills”
Pick and place machines are marvels of modern technology. They the can lift, orient, align and drop tiny electronic components onto a circuit board that is headed for the reflow oven. On an industrial scale they move so fast it’s a blur in front of your eyes, and they use imaging to ensure proper placement. But that kind of specialized equipment is going to cost a real bundle of money. [Bootstrap] is working on a design that will still be feature-rich, but will allow you to purchase your own pick-and-place machine for under $1000.
The design calls for a two-headed beast. One head is a vacuum tweezers which is capable of moving the parts. The other is a digital microscope that is used for precise positioning. The two heads pivot in and out of place, but it’s the table which holds the PCB that is responsible for positioning the parts. Although there’s nothing built yet, the depth of information that [Bootstrap] published in his post is impressive. He’d like your help making sure there’s no errors in the design before he builds the first three prototypes. If you’re a Solidworks guru he’ll even send you the files upon request.
We’ve seen a couple of different pick and place machines lately so take another look if you missed them the first time.
[Denha’s] been building marble machines for years and decided to look a back on some of his favorite marble-based builds (translated). There’s a slew of them, as well as some thoughts about each. Our favorite part is the digital simulations of the projects. For instance, the image above shows a flip-flop marble machine that was built in a physics simulator. This makes it a lot easier to plan for the physical build as it will tell you exact dimensions before you cut your first piece of material. Both of these images were pulled from videos which can be seen after the break. But this isn’t the most hard-core of pre-build planning. SolidWorks, a CAD suite that is most often used to design 3D models for precision machining, has also been used to model the more intricate machines.
Continue reading “Marble machines roundup”
[Limpkin] picked up a beautiful painting of Budda while in Bali because he thought it would react well with different colors of lighting. His overall goal was to create a picture frame with built-in LEDs. The major design specification for the project was to provide an indirect light source that would not shine in the viewers eyes. He got down to business designing a frame using SolidWorks for his modelling. The final design has a separate track from the paining with small dividers for each diode.
After about four hours on the CNC machine it was time to get down to soldering. [Limpkin] had 576 RGB LEDs on hand. He’s not looking to drive them individually, just to have independent control of each color. This makes the soldering a bit easier as there will be just three MOSFETs to drive each color. The final product looks great and can display any mix of colored light. Not bad for 50 hours of soldering.
[etgalim] works in Solidworks extensively and wanted a more intuitive way of rotating objects onscreen. To do this, he created a mouse that responds to rotation. He put a 3D compass module inside an old mouse and wired it up to an Arduino. The Arduino then relays the I2C sensor data to the computer. So far, he has a Processing script that uses the mouse to rotate a cube, but eventually he wants to write a Solidworks plugin. It’s a bit shaky, and we think it would be a bit smoother (and cheaper) if he used gyros like the jedipad. Video after the jump.
Continue reading “3D Magnetometer mouse in processing”