Opening Up ASIC Design

April 5, 2023 by Bryan Cockfield 7 Comments

The odds are that if you’ve heard about application-specific integrated circuits (ASICs) at all, it’s in the context of cryptocurrency mining. For some currencies, the only way to efficiently mine them anymore is to build computers so single-purposed they can’t do anything else. But an ASIC is a handy tool to develop for plenty of embedded applications where efficiency is a key design goal. Building integrated circuits isn’t particularly straightforward or open, though, so you’ll need some tools to develop them such as OpenRAM.

Designing the working memory of a purpose-built computing system is a surprisingly complex task which OpenRAM seeks to demystify a bit. Built in Python, it can help a designer handle routing models, power modeling, timing, and plenty of other considerations when building static RAM modules within integrated circuits. Other tools for taking care of this step of IC design are proprietary, so this is one step on the way to a completely open toolchain that anyone can use to start building their own ASIC.

This tool is relatively new and while we mentioned it briefly in an article back in February, it’s worth taking a look at for anyone who needs more than something like an FPGA might offer and who also wants to use an open-source tool. Be sure to take a look at the project’s GitHub page for more detailed information as well. There are open-source toolchains if you plan on sticking with your FPGA of choice, though.

Electric Skateboard Becomes Mobile Skate Park

March 30, 2023 by Bryan Cockfield 4 Comments

While building a skate park might not appear to have much in common with software development, at they very least, they both suffer from a familiar problem: scalability. Bigger skate parks need more ramps and features, and there’s no real way to scale up a construction project like this efficiently like you could with certain kinds of software other than simply building more features. This was something [Kirk] noticed, but was able to scale up a skate park in a way we’ve never thought of before. He built a mobile skateboard ramp that can turn any place into a skate park.

The mobile and approximately sidewalk-width platform is able to move around thanks to an electric skateboard as its foundation. It adds a NVIDIA Jetson Nano for control with a PS4 controller for input, although steering a skateboard with an actuator took a few prototypes to figure out since skateboards are designed to be steered by shifting the rider’s weight. Since they are already designed to carry a human-amount of weight, though, it was at least able to tote the ramp around with relative ease. Another problem was lowering the ramp into position when it got to the desired area, but with an electrically-controlled jack and a few rounds of debugging was eventually able to do this without much issue.

With all of that project development behind him, [Kirk] can finally realize his dream of having ramps scattered all across his neighborhood like in the classic videogame Paperboy, without needing to build them all individually or ask for permission to place them around his neighbor’s homes. For any future iterations of this build, we might consider adding tank tracks to the electric skateboard for better off-road performance, like facilitating a jump across a patch of grass.

Compose Any Song With Twelve Buttons

March 29, 2023 by Bryan Cockfield 15 Comments

Limitations placed on any creative process often paradoxically create an environment in which creativity flourishes. A simple overview of modern pop, rock, or country music illustrates this principle quite readily. A bulk of these songs are built around a very small subset of music theory, often varying no more than the key or the lyrics. Somehow, almost all modern popular music exists within this tiny realm. [DeckerEgo] may have had this idea in mind when he created this tiny MIDI device which allows the creation of complex musical scores using a keyboard with only 12 buttons.

The instrument is based around the Adafruit MacroPad, which is itself built on the RP2040 chip. As a MIDI device, it needs to be connected to a computer running software which can support MIDI instruments, but once its assembled and given its firmware, it’s ready to rock. A musician can select one of any number of musical scales to operate within, and the 12 keys on the pad are mapped to the 12 chromatic notes within that scale. It can also be used to generate drum tracks or other backing tracks to loop before being used to create melodies as well.

[DeckerEgo] took a bit of inspiration from an even simpler macro pad we featured before which is based around the idea that a shockingly high number of songs use the same four chords. His macro pad includes creation of chord progressions as well, but expands on that idea to make more complete compositions possible. And, for those looking to build their own or expand on this project, he has also made all of the source code available on his GitHub page.

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MOSFET Heater Is Its Own Thermostat

March 29, 2023 by Bryan Cockfield 16 Comments

While we might all be quick to grab a microcontroller and an appropriate sensor to solve some problem, gather data about a system, or control another piece of technology, there are some downsides with this method. Software has a lot of failure modes, and relying on it without any backups or redundancy can lead to problems. Often, a much more reliable way to solve a simple problem is with hardware. This heating circuit, for example, uses a MOSFET as a heating element and as its own temperature control.

The function of the circuit relies on a parasitic diode formed within the transistor itself, inherent in its construction. This diode is found in most power MOSFETs and conducts from the source to the drain. The key is that it conducts at a rate proportional to its temperature, so if the circuit is fed with AC, during the negative half of the voltage cycle this diode can be probed and used as a thermostat. In this build, it is controlled by a set of resistors attached to a voltage regulator, which turn the heater on if it hasn’t reached its threshold temperature yet.

In theory, these resistors could be replaced with potentiometers to allow for adjustable heat for certain applications, with plastic cutting and welding, temperature control for small biological systems, or heating other circuits as target applications for this type of analog circuitry. For more analog circuit design inspiration, though, you’ll want to take a look at some classic pieces of electronics literature.

Robot 3D Prints Giant Metal Parts With Induction Heat

March 29, 2023 by Bryan Cockfield 36 Comments

While our desktop machines are largely limited to various types of plastic, 3D printing in other materials offers unique benefits. For example, printing with concrete makes it possible to quickly build houses, and we’ve even seen things like sugar laid down layer by layer into edible prints. Metals are often challenging to print with due to its high melting temperatures, though, and while this has often been solved with lasers a new method uses induction heating to deposit the metals instead.

A company in Arizona called Rosotics has developed a large-scale printer based on this this method that they’re calling the Mantis. It uses three robotic arms to lay down metal prints of remarkable size, around eight meters wide and six meters tall. It can churn through about 50 kg of metal per hour, and can be run off of a standard 240 V outlet. The company is focusing on aerospace applications, with rendered rocket components that remind us of what Relativity Space is working on.

Nothing inspires confidence like a low-quality render.

The induction heating method for the feedstock not only means they can avoid using power-hungry and complex lasers to sinter powdered metal, a material expensive in its own right, but they can use more common metal wire feedstock instead. In addition to being cheaper and easier to work with, wire is also safer. Rosotics points out that some materials used in traditional laser sintering, such as powdered titanium, are actually explosive.

Of course, the elephant in the room is that Relativity recently launched a 33 meter (110 foot) tall 3D printed rocket over the Kármán line — while Rosotics hasn’t even provided a picture of what a component printed with their technology looks like. Rather than being open about their position in the market, the quotes from CEO Christian LaRosa make it seem like he’s blissfully unaware his fledgling company is already on the back foot.

If you’ve got some rocket propellant tanks you’d like printed, the company says they’ll start taking orders in October. Though you’ll need to come up with a $95,000 deposit before they’ll start the work. If you’re looking for something a little more affordable, it’s possible to convert a MIG welder into a rudimentary metal 3D printer instead.

Magic 8 Ball Provides Tech Support

March 28, 2023 by Bryan Cockfield 15 Comments

ChatGPT might be making the news these days for being able to answer basically any question it’s asked, those of us who are a little older remember a much simpler technology that did about the same thing. The humble “Magic 8 Ball” could take nearly the same inputs, provided they were parsed in simple yes/no form, and provide marginal help similar to the AI tools of today. For a toy with no battery or screen, this was quite an accomplishment. But the small toy couldn’t give specific technical support help, so [kodi] made one that can.

The new 8 Ball foregoes the central fluid-filled chamber for an STM32 Blue Pill board with a few lithium batteries to power it. The original plastic shell was split in two with a hacksaw and fitted with a 3D printed ring which allows the two halves to be reconnected and separated again when it needs to charge. It uses a circular OLED to display the various messages of tech support, which are displayed when an accelerometer detects that the toy has been shaken.

Granted, most of the messages are about as helpful to solving a tech support issue as the original magic 8 Ball’s would have been, but we appreciate the ingenuity and carefree nature of a project like this. It also did an excellent job at operating in a low-power state as well, to avoid needing to charge it often. There have been a few other digital conversions of these analog fortune tellers as well, like this one which adds GIFs to each of the original answers.

Hams Watch For Meteors

March 28, 2023 by Bryan Cockfield 13 Comments

After passing an exam and obtaining a license, an amateur radio operator will typically pick up a VHF ratio and start talking to other hams in their local community. From there a whole array of paths open up, and some will focus on interesting ways of bouncing signals around the atmosphere. There are all kinds of ways of propagating radio waves and bouncing them off of various reflective objects, such as the Moon, various layers of the ionosphere, or even the auroras, but none are quite as fleeting as bouncing a signal off of a meteor that’s just burned up in the atmosphere.

While they aren’t specifically focused on communicating via meteor bounce, The UK Meteor Beacon Project hopes to leverage amateur radio operators and amateur radio astronomers to research more about meteors as they interact with the atmosphere. A large radio beacon, which has already been placed into service, broadcasts a circularly-polarized signal in the six-meter band which is easily reflected back to Earth off of meteors. Specialized receivers can pick up these signals, and are coordinated among a network of other receivers which stream the data they recover over the internet back to a central server.

With this information, the project can determine where the meteor came from, some of the properties of the meteors, and compute their trajectories by listening for the radio echoes the meteors produce. While this is still in the beginning phases and information is relatively scarce, the receivers seem to be able to be built around RTL-SDR modules that we have seen be useful across a wide variety of radio projects for an absolute minimum of cost.

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