TORLO Is A Beautiful 3D Printed Clock

June 8, 2017 by Lewin Day 26 Comments

What if you could build a clock that displays time in the usual analog format, but with the hands moving around the outside of the dial instead of rotating from a central point? This is the idea behind TORLO, a beautiful clock built from 3D printed parts.

The clock is the work of [ekaggrat singh kalsi], who wanted to build a clock using a self-oscillating motor. Initial experiments had some success, however [ekaggrat] encountered problems with the motors holding consistent time, and contacts wearing out. This is common in many electromechanical systems — mechanics who had to work with points ignition will not remember them fondly. After pushing on through several revisions, it was decided instead to switch to an ATtiny-controlled motor which was pulsed once every two seconds. This had the benefit of keeping accurate time as well as making it much easier to set the clock.

The stunning part of the clock, however, is the mechanical design. The smooth, sweeping form is very pleasing to the eye, and it’s combined with a beautiful two-tone colour scheme that makes the exposed gears and indicators pop against the white frame. The minute and hour hands form the most striking part of the design — the indicators are attached to a large ring gear that is turned by the gear train built into the frame. The video below the break shows the development process, but we’d love to see a close-up of how the gear train meshes with the large ring gears which are such an elegant part of the clock.

A great benefit of 3D printing is that it makes designing custom gear trains very accessible. We’ve seen other unconventional 3D printed clock builds before.

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Adding Character To The C64

June 8, 2017 by Lewin Day 5 Comments

The venerable Commodore 64, is there anything it can’t do? Like many 1980s computer platforms, direct access to memory and peripherals makes hacking easy and fun. In particular, you’ll find serial & parallel ports are ripe for experimentation, but the Commodore has its expansion/cartridge port, too, and [Frank Buss] decided to hook it up to a two-line character LCD.

Using the expansion port for this duty is a little unconventional. Unlike the parallel port, the expansion port doesn’t have a stable output, as such. The port contains the data lines of the 6510 CPU and thus updates whenever RAM is read or written to, rather then updating in a controlled fashion like a parallel port does. However, [Frank] found a way around this – the IO1 and IO2 lines go low when certain areas of memory are written to. By combining these with latch circuitry, it’s possible to gain up to 16 parallel output lines – more than enough to drive a simple HD44780 display! It’s a testament to the flexibility of 74-series logic.
It’s all built on a C64 cartridge proto-board of [Frank]’s own design, and effort was made to ensure the LCD works with BASIC for easy experimentation. It’s a tidy mod that could easily be built into a nice enclosure and perhaps used as the basis for an 8-bit automation project. Someone’s gotta top that Amiga 2000 running the school district HVAC, after all!

New Useless Machine Does The Twist

June 1, 2017 by Lewin Day No comments

Useless machines might not do any work or produce anything of value on their own, but they can be a great learning tool, and are often beautifully crafted as an expression of the builder’s artistic talents. By and large, they consist of a switch to turn the machine on, and an arm that switches the machine back off in response to this. Vladimir had a different take, and built this twisting vase useless machine instead.

The build references the twisting vases we saw recently – [Vladimir] loved the way they so elegantly opened and closed, and decided to base the build around that. The useless part of the machine is the lifting mechanism – a servo turns a pulley, which uses a magnet on a rope to lift the vase. Upon reaching a certain point, the vase drops, and the magnet is once again lowered to lift it back up again.

The first prototype used a simple delay-based timing loop to determine when to drop the magnet again, however over time this would fall out of sync with the vase’s position and the magnet would fail to attach to the vase. For the second version, [Vladimir] improved things by using a limit switch to determine the position of the vase instead of running on timing alone. The machine’s frame was also rebuilt using copper pipe, which allowed the wires and servo to be hidden from sight. The second revision of the project shows the difference polish can make – differences like these make the machine more suitable for display as a curio in a stylish home setting, rather then a messy project that lives on the workbench only.

Be sure to check out the video of the project below the break. For a simpler useless machine, check out this build.
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Hijacking The Sonoff OTA Mechanism

May 31, 2017 by Lewin Day 25 Comments

ITEAD’s Sonoff line is a range of Internet-of-Things devices based around the ESP8266. This makes them popular for hacking due to their accessibility. Past projects have figured out how to reflash the Sonoff devices, but for [mirko], that wasn’t enough – it was time to reverse engineer the Sonoff Over-The-Air update protocol.

[mirko]’s motivation is simple enough – a desire for IoT devices that don’t need to phone home to the corporate mothership, combined with wanting to avoid the labor of cracking open every Sonoff device to reflash it with wires like a Neanderthal. The first step involved connecting the Sonoff device to WiFi and capturing the traffic. This quickly turned up an SSL connection to a remote URL. This was easily intercepted as the device doesn’t do any certificate validation – but a lack of security is sadly never a surprise on the Internet of Things.

After capturing the network traffic, [mirko] set about piecing together the protocol used to execute the OTA updates. After a basic handshake between client and server, the server can ask the client to take various actions – such as downloading an updated firmware image. After determining the messaging format, [mirko] sought to create a webserver in Python to replicate this behaviour.

There are some pitfalls – firmware images need to be formatted slightly differently for OTA updates versus the usual serial upload method, as this process leaves the stock bootloader intact. There’s also the split-partition flash storage system to deal with, which [mirko] is still working on.

Nevertheless, it’s great to see hackers doing what they do best – taking control over hardware and software to serve their own purposes. To learn more, why not check out how to flash your Sonoff devices over serial? They’re just an ESP8266 inside, after all.

Hackaday Prize Entry: 3D Printed Mini-Lathe

May 31, 2017 by Lewin Day 20 Comments

Lathes can be big, powerful, dangerous machines. But sometimes there’s a call for making very small parts out of soft materials, like plastic and wood. For jobs like this, you could use something like this 3D printed mini-lathe.

The benefits of 3D printing a tool like this are plentiful. The design can be customized and refined by the end user; [castvee8] notes that the machine can be made longer simply by increasing the length of the lead screw and guide rails. The machine does rely on some metal parts and a motor; but the real power here is that if you can’t source the exact components, you can always customize the files to suit what you have on hand.

[castvee8] aimed to make the entire build as easy as possible for the novice – even the motor and speed controller are off-the-shelf modules. It’s a testament to the golden age we live in that an entire lathe can be built out of modules and 3D printed parts. The project makes up another member of the family of 3D printed tools [castvee8] is showing off on Hackaday.io.

Oddly Satisfying – Twist Containers

May 30, 2017 by Lewin Day 18 Comments

One of the great strengths of 3D printing is that it makes creating objects with certain geometries much easier than it would be with traditional subtractive machining methods. Things like thin-walled perfect spheres or objects with wild undercuts become trivial to make. A great case in point is these amazing 3D-printed twist vases.

The key concept behind the vases is that the shape of the container itself is the thread that binds the two halves together. [Devin] has built plenty over the years, continually experimenting with the design, making everything from a useful compact trash container to heavily-twisted, more artistic pieces. [Devin] says they’re incredibly satisfying to play with, and we’re inclined to agree – it’s particularly great to watch the higher-tolerance printed vases twist themselves closed under gravity.

Such designs aren’t actually all that new – there’s similar models on Thingiverse stretching all the way back to 2009. The great thing about the Internet as an ecosystem is that not only do many people often reinvent the same idea, they each give it their own unique twist (pun unintended). Continue reading “Oddly Satisfying – Twist Containers” →

HDMI Out On The Gameboy Advance

May 30, 2017 by Lewin Day 35 Comments

The Gameboy line of handheld systems from Nintendo have been wildly popular, but lack one major thing – a video output. This can be troublesome if you’d like to view the games on a bigger screen, for more comfortable gaming sessions or detail work like producing chiptunes. One option is to use the Gameboy Player for the Gamecube, however that system’s age means you’re out of luck if you want a crisp, clear picture on a modern digital display. Wouldn’t it be great if you could get HDMI output from a Gameboy Advance Instead?

When it comes to working with video signals, FPGAs can’t be beat. [Stephen] leverages an FPGA in this project to read the GBA’s video signals and convert them to the modern digital format. Unfortunately, it’s not a seamless install – limited space means the GBA’s screen must be entirely removed, replaced with the adapter in a manner resembling the terrifying Facehugger.

Packaging aside, the output from the device is nothing short of stunning – the graphics are absolutely crystal clear when displayed on a modern HDMI television. This is because the FPGA is capturing the exact digital output from the GBA, and piping it out as HDMI – there’s no analog fuzziness, conversions or noise to spoil the image. Output is a tasty 1280×720, upscaled from the GBA’s original resolution. For more details, check out the forum thread where [Stephen] runs through the build.

The only thing missing is details – we’d love to know more about the exact hardware used, and any trials and tribulations during the build! As far as we can tell, the build doesn’t stop at just video – a SNES controller is used instead of the original buttons, and we have a feeling sound is being passed over the HDMI channel as well sound is piped to the TV from the GBA’s headphone port.

It’s great to see these projects for old hardware come out – modern hardware has the muscle to achieve things previously unthinkable on retro consoles. We’ve seen similar projects before – like adding VGA to an original Game Boy.

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