Author: Navarre Bartz

308 Articles

The underside of the rotational base of the Gen5X 3D printer. A belt connects a pulley on the bottom of the stage to a stepper motor on the right side. The carriage for the stage looks organic in nature and is printed in bright orange PLA. The stage can rotate within the carriage which is mounted on two stainless steel rods connected to teal mounting points on either side of the printer (ends of the X-axis).

5-Axis Printer Wants To Design Itself

February 14, 2023 by 41 Comments

RepRap 3D printers were designed with the ultimate goal of self-replicating machines. The generatively-designed Gen5X printer by [Ric Real] brings the design step of that process closer to reality.

While 5-axis printing is old hat in CNC land, it remains relatively rare in the world of additive manufacturing. Starting with “a set of primitives… and geometric relationships,” [Real] ran the system through multiple generations to arrive at its current design. Since this is a generative design, future variants could look different depending on which parameters you have the computer optimize.

The Gen5X uses the 5 Axis Slicer from DotX for slicing files and runs a RepRap Duet board with Duex expansion. Since the generative algorithm uses parametric inputs, it should be possible to to have a Gen5X generated based on the vitamins you may have already. With how fast AI is evolving, perhaps soon this printer will be able to completely design itself? For now, you’ll have to download the files and try it yourself.

If you want to see some more printers with more than 3-axes, check out the RotBot or Open5X.

Continue reading “5-Axis Printer Wants To Design Itself” →

A closeup of a black flexible PCB with an out-of-focus quarter in the background, approximately the same size as the end of the PCB we're looking at. One the right is a USB C connector and to its left are two SMD components with visible pins. Several smaller SMD components (resistors or caps?) are soldered to other parts of the board.

Making The AirPods Pro Case Repairable

February 13, 2023 by 8 Comments

Apple is often lauded for its design chops, but function is often sacrificed at the altar of form, particularly when repair is involved. [Ken Pillonel] has made it easier for everyone to replace the batteries or lightning port in the AirPods Pro case. (YouTube)

With such notable hacks as adding USB C to the iPhone already under his belt, [Pillonel] has turned his attention to fixing the notoriously poor repairability of AirPods and AirPods Pro, starting with the cases. While the batteries for these devices are available, replacement Lightning ports are not, and taking the housing apart for the case is an exercise in patience where the results can’t be guaranteed.

He designed a USB C replacement port for broken Lightning ports that is a perfect fit if you happen to get the case apart in one piece. If you’re less successful, he has you covered there too with a 3D printable enclosure replacement.

We sure miss the days of schematic proliferation here at Hackaday, but we know you don’t let glued enclosures or unobtainium parts stand in the way of repairs.

Continue reading “Making The AirPods Pro Case Repairable” →

PCB mounted on 3D-printed holder, debug pins attached to Pi Pico on a breadboard. The battery is in the background, disconnected

Reverse Engineering E-Ink Price Tags

February 11, 2023 by 7 Comments

E-ink displays are great, but working with them can still be a bit tricky if you aren’t an OEM. [Jasper Devreker] got his hands on three e-ink shelf displays to reverse engineer.

After cracking the tag open, [Devreker] found a CC2510 microcontroller running the show. While the spec sheet shows a debug mode, this particular device has been debug locked making reading the device’s code problematic. Undaunted, he removed the decoupling capacitor from the DCOUPL pin and placed a MOSFET between it and the ground pin to perform a voltage glitch attack.

A Pi Pico was used to operate the MOSFET over PIO with the chip overclocked to 250 MHz to increase the precision and duration of the glitch. After some testing, a successful glitch pathway was found, but with only a 5% success rate. With two successive glitches in a row needed to read out a byte from the device, the process is not a fast one. Data pulled so far has shown to be valid code when fed into Ghidra, and this project page is being updated as progress continues.

If you want to delve further into hacking e-ink price tags, checkout this deep dive on the topic or this Universal E-paper Sniffer.

Two goniometers sit on a table. One is an open wooden box with a long piece of plywood along the bottom. A laser distance finder rests on the front edge and a printed angle scale has been attached to the back side of the box. To the right of this box is a much smaller goniometer made from an orange pipe cap with a small strip of paper serving as the angle scale inside the interior edge. It is attached to a wooden handle that looks vaguely like a V. A laser pointer can be inserted from the bottom where a hole has been drilled through the wood.

Goniometer Gives You An Edge At Knife Sharpening

February 9, 2023 by 11 Comments

Sometimes you absolutely, positively need to know the angle of the cutting edge on a knife. When you do, the best tool for the job is a laser goniometer, and [Felix Immler] shows us three different ways to build one. (YouTube)

The underlying principle of all three of these builds is to project reflected laser light off a knife blade onto a scale going from 0-45˚. [Immler] shows a basic demonstration of this concept with a hinge toward the beginning of the video (after the break). Blades with multiple bevels will reflect light to each of the appropriate points on the scale.

The simplest version of the tool is a printed PDF scale attached to a wooden box with a hole for the blade to pass through. The next uses a large pipe end cap and a drilled-out piece of wood to create a more manageable measuring tool. Finally, [Immler] worked with a friend to design a 3D printed goniometer with differently-sized adapters to fit a variety of laser pointers.

Now that you’re ready to precisely sharpen your blades, why not sharpen this guacamole bot or try making your own knife from raw ore?

Continue reading “Goniometer Gives You An Edge At Knife Sharpening” →

An image of a Modulex brick (left) next to a LEGO brick right. Both are 4x2 studs, but the Modulex brick is much smaller at 20x10x5 mm vs the LEGO's 32x16x9.6 mm.

Modulex Is LEGO’s Long Lost Cousin

February 8, 2023 by 24 Comments

We love LEGO here at Hackaday, but did you know that LEGO spun off a parallel product line made for architectural models called Modulex?

[Peter Dibble] takes us on a deep dive through the history of Modulex, starting with Godtfred Kirk Christiansen needing a better way to model actual buildings after trying to design a house in LEGO. The LEGO brick’s 5:5:6 ratio proved challenging for modeling full-sized projects, so Modulex was conceived around a 1:1:1 ratio 5 mm cube. This change means Modulex is not compatible with LEGO System bricks.

As architectural styles morphed through the mid-20th Century, designs based around blocky shapes became passe, and Modulex pivoted to targeting factory and city planning customers. Products later branched out to include wall charts and Plancopy photocopy-able planners along with reconfigurable signage. Modulex (now ASI) still goes on as one of the biggest signage companies in the world, but discontinued the bricks in 2004. An attempt was made to revive Modulex bricks in 2015, but LEGO Group bought the company that had the rights to the bricks and has no intention of producing Modulex.

For more LEGO hacks, checkout this machine learning LEGO sorter or these giant LEGO-like pieces.

Continue reading “Modulex Is LEGO’s Long Lost Cousin” →

A white longtail cargo bike sits on grass with fenced-in planters behind it. The bike has a basket made of black metal tubes on the front and a passenger compartment behind the rider seat for children made of similar black metal tubes. A white canopy is above the passenger compartment and a solar panel sits atop the canopy.

Solar Powered E-bike Replaces Car Trips

February 7, 2023 by 20 Comments

E-bikes can replace car trips for some people, and adding a solar panel can make the fun last longer. [Luke] did some heavy modifications to his RadWagon to make it better, stronger, and faster than it was before.

The first step was replacing the stock 750 W controller with a 1500 W model to give the motor twice the power. [Luke] plans to replace the motor if it gets fried pushing too much juice, but is planning on just being careful for now. To stop this super-powered ride, he swapped the stock mechanical discs out for a hydraulic set which should be more reliable, especially when loading down this cargo bike.

On top of these performance enhancements, he also added a 50 W solar panel and maximum power point tracking (MPPT) charge controller to give the bike a potential 50% charge every day. Along with the OEM kid carrier and roof, this bike can haul kids and groceries while laughing at any hills that might come its way.

Checkout this other solar e-bike or this one making a trip around the world for more fun in the sun.

A grey smartphone sits inside a sleeve made of light brown wood veneer and a black felt interior.

Wooden Smartphone Sleeve Keeps You On Task

January 31, 2023 by 2 Comments

Smartphones are amazing tools, but sometimes they can be an equally amazing time suck. In an effort to minimize how much precious time goes down the drain, [Lance Pan and Zeynep Kirmiziyesil] decided to make a functional and beautiful smartphone sleeve to keep you on task.

Most modern smartphones have some form of Do Not Disturb mode available, but having the phone visible can still be an invitation for distraction. By tucking the phone into an accessible but less visible sleeve, one can reduce the visual trigger to be on the phone while keeping it handy in the even of an emergency.

Once in the sleeve, the NFC tag sandwiched between the felt and wood veneer triggers an automation to put the phone into Do Not Disturb mode. This hack looks like something that you could easily pull off in an afternoon and looks great which is always a winning combination in our book.

To see some more focus-oriented hacks, checkout the Pomodachi or this Offline E-Paper Typewriter.