Mining And Refining: From Red Dirt To Aluminum

December 13, 2021 by 29 Comments

No matter how many syllables you use to say it, aluminum is one of the most useful industrial metals we have. Lightweight, strong, easily alloyed, highly conductive, and easy to machine, cast, and extrude, aluminum has found its way into virtually every industrial process and commercial product imaginable.

Modern life would be impossible without aluminum, and yet the silver metal has been in widespread use only for about the last 100 years. There was a time not all that long ago that aluminum dinnerware was a status symbol, and it was once literally worth more than its weight in gold. The reason behind its one-time rarity lies in the effort needed to extract the abundant element from the rocks that carry it, as well as the energy to do so. The forces that locked aluminum away from human use until recently have been overcome, and the chemistry and engineering needed to do that are worth looking into in our next installment of “Mining and Refining.”

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New Pi Zero Gains Unapproved Antennas Yet Again

December 13, 2021 by 25 Comments

We’ve only started to tap into the potential of the brand new Pi Zero 2. Having finally received his board, [Brian Dorey] shows us how to boost your Pi’s WiFi, the hacker way. Inline with the onboard WiFi antenna can be found a u.FL footprint, and you just know that someone had to add an external antenna. This is where [Brian] comes in, with a photo-rich writeup and video tutorial, embedded below, that will have you modify your own Zero in no time. His measurements show seeing fourteen networks available in a spot where he’d only see four before, and the RSSI levels reported have improved by 5 dB -10 dB, big when it comes to getting a further or more stable connection.

With old laptops being a decent source of WiFi antennas, you only need to procure a u.FL connector and practice soldering a bit before you take this on! The hardest part of such a project tends to be not accidentally putting any solder on the u.FL connector’s metal can – and [Brian] mostly succeeds in that! He shows how to disconnect the external antenna to avoid signal reflections and the like, and, of course, you will be expected to never power your Pi Zero on without an attached antenna afterwards, lest you have your transmitter become fatally confused by the mismatch of hardware-defined impedance expectations. A Pi Zero isn’t the only place where you’ll encounter footprints for connectors you can add, and arguably, that’s your duty as a hacker – modifying the things you work with in a way that adds functionality. Don’t forget to share how you did it!

This trick should be pretty helpful if you’re ever to put your new Pi Zero in a full-metal enclosure. Curious about the Raspberry Pi antenna’s inner workings? We’ve covered them before! If you’d like to see some previous Raspberry Pi mods, here’s one for the Pi 3, and here’s one for the original Zero W – from [Brian], too!
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Active Pickguard Makes For A Great Guitar Mod

December 13, 2021 by 6 Comments

Much discussion goes on in the guitar world about the best hardware to use. Whether its pickups, how they’re positioned, or even the specific breed of wood on the fretboard, it’s all up for debate. [Eli Hughes] put much of that to one side, however, with his innovative “Active Pickguard” project.

The project reimagines the electronics of an electric guitar from the ground up. Instead of typical electromagnetic pickups, six individual piezo pickups are built into the bridge – one for each individual string. The outputs of these pickups is conditioned and then read by the analog-to-digital converter of a Freescale Kinetis K40. The DSP-capable chip can then be used to apply all manner of effects. [Eli] demonstrates the guitar providing an uncanny imitation of an acoustic guitar, before demonstrating jazz and overdrive tones as well.

The Kinetis chip also features touch-sensitive inputs, which [Eli] put to good use. All the hardware is built into a pickguard-shaped PCB, complete with touch controls for things like volume, tone, and choosing different DSP patches.

Unlike a regular guitar, this one needs a power supply, which it gets via a CAT 6 cable, in place of the usual 1/4″ guitar cable. The CAT 6 also carries audio out to a converter box which allows the audio to be output to a regular guitar amplifier.

It’s a neat build, and one that shows just how modern technology can reimagine a simple 20th-century instrument. DSP really is magic, after all. Video after the break.

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[Kerry Wong] Is Really Into Scope Meters

December 12, 2021 by 13 Comments

If a combination multimeter and oscilloscope is on your holiday shopping list this year, you might want to have a look at some of [Kerry Wong’s] recent videos on the subject. Over several videos he looks at — inside and out — an OWON HDS272S and a Hantek 2D72, both reasonably inexpensive entries in the field. Both instruments are similar and have a few variants depending on the frequency capability and the addition of a waveform generator.

There are several videos on the Hantek device that are a few months old, then some recent videos — like the one below — on the OWON device along with some comparison videos.

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Differential Probe Clocks At 100MHz And $200

December 12, 2021 by 12 Comments

[Voltlog] often looks at interesting test equipment and in the video below he reviews something that isn’t very common in hobby labs: a differential oscilloscope probe. These are usually pretty expensive, but the Micsig probe in the video costs under $200. The question, of course, is what do you need with a differential probe?

A typical scope probe has a ground lead that connects directly to the actual grounding point. This can cause a problem if you try to measure across some component that has more voltage than you want to short to ground. It might hurt your device under test, your scope, or both.

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Hackaday Links: December 12, 2021

December 12, 2021 by 14 Comments

It looks as though the Mars Ingenuity flight team is starting to press the edge of the envelope a bit. The tiny rotorcraft, already 280-something sols into a mission that was only supposed to last for about 30 sols, is taking riskier flights than ever before, and things got particularly spicy during flight number 17 this past week. The flight was a simple up-over-and-down repositioning of the aircraft, but during the last few meters of descent at its landing zone, Ingenuity dipped behind a small hill and lost line-of-sight contact with Perseverance. Without the 900-MHz telemetry link to the rover, operators were initially unable to find out whether the chopper had stuck the landing, as it had on its previous 16 flights. Thankfully, Perseverance picked up a blip of data packets about 15 minutes after landing that indicated the helicopter’s battery was charging, which wouldn’t be possible if the craft were on its side. But that’s it as far as flight data, at least until they can do something about the LOS problem. Whether that involves another flight to pop up above the hill, or perhaps even repositioning the rover, remains to be decided.

Thinking up strong passwords that are memorable enough to type when they’re needed is never easy, and probably contributes more to the widespread use of “P@$$w0rD123” and the like than just about anything. But we got a tip on a method the musically inclined might find useful — generating passwords using music theory. It uses standard notation for chords to come up with a long, seemingly random set of characters, like “DMaj7|Fsus2|G#9”. It’s pretty brilliant, especially if you’ve got the musical skills to know what that would sound like when played — the rest of us can click here to find out. But since we can’t carry a tune in a bucket, we’ll just stick with the “correct horse battery staple” method.

Looks like you can only light so many roofs on fire before somebody starts to take an interest in what’s going on. At least that seems to be the case with Tesla, which is now under investigation by the US Security and Exchanges Commission for not keeping its shareholders and the public looped in on all those pesky solar array fires it was having back in the day. The investigation stems from a 2019 whistleblower complaint by engineer Steven Henkes, who claims he was fired by Tesla after pointing out that it really would be best not to light their customers’ buildings on fire with poorly installed solar arrays. It’s interesting that the current investigation has nothing to do with the engineering aspects of these fires, but rather the financial implications of disclosure. We discussed some of those problems before, which includes dodgy installation practices and seems to focus on improperly torqued MC4 connectors.

Staying with the Tesla theme, it looks like the Cybertruck is going to initially show up as a four-motor variant. The silly-looking vehicle is also supposed to sport four-wheel steering, which will apparently make it possible to drive diagonally. We’ve been behind the wheel for nearly four decades at this point and can count on no hands the number of times diagonal driving would have helped, and while there might be an edge case we haven’t bumped into yet, we suspect this is more about keeping up with the competition than truly driving innovation. It seems like if they were really serious about actually shipping a product, they’d work on the Cybertruck windshield wiper problem first.

And finally, as I’m sure you’re all aware by now, our longtime boss Mike Szczys is moving on to greener pastures. I have to say the news came as a bit of shock to me, since I’ve worked for Mike for over six years now. In that time, he has put me in the enviable position of having a boss I actually like, which has literally never happened to me before. I just thought I’d take the chance to say how much I appreciate him rolling the dice on me back in 2015 and giving me a chance to actually write for a living. Thanks, Mike, and best of luck with the new gig!

Resin Stacking Proves Messy And Difficult

December 12, 2021 by 15 Comments

3D printers are typically the tool you use when you want a one-off quick prototype. However, more and more, they’re being used to produce things in quantity. [Uncle Jessy] decided to try out the resin stacking technique in order to quickly produce many figurines on his resin printer. However, not everything went exactly to plan.

The technique is simple. The idea is to produce many copies of an object in a single continuous print on a resin 3D printer. To achieve this, the object is cloned many times, and scaffolding is created to allow the stacking of multiple objects on top of each other. This must be done carefully to avoid ruining the geometry of the object, and similarly to support material, uses more resin in the process.

[Uncle Jessy] experimented several times, but ran into multiple issues with the process when trying to print out some small Magneto figurines. An initial experiment using a raft failed when the print fell off the build plate. With the raft removed, the second print failed as the scaffolding didn’t print quite right. Further tweaks and beefing up the scaffold improved things, and [Jessy] managed to print 93 figurines in a single operation.

It’s a useful technique if you want to print a ton of models on a resin printer in as short a time as possible. However, expect to spend plenty of resin as you refine the technique. You’ll also need a big wash tank to clean the prints during post-processing. Video after the break.

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