3D Print An Entire PC Case

June 12, 2021 by Jenny List 33 Comments

With laptops having become a commodity item and single-board computers having conquered the lower end for our community, building a PC for yourself is no longer the rite of passage that it once was; except perhaps if you are a gamer. But there is still plenty of fun to be had in selecting and assembling PC hardware, especially if as [makerunit] did, you design and 3D-print your own case.

This is no motherboard in an old pizza box, but instead a highly compact and well-designed receptacle for a reasonable-performance gaming machine with an ITX motherboard. The chassis holding all the parts sits inside a slide-on textured sleeve, and particular attention has been paid to air flow and cooling. The GPU card is a little limited by the size of the case and there’s no room at all for a conventional hard drive, so a PCIe SSD board takes that role.

We’d hazard the opinion that were this case cranked out by the likes of Apple it would be hailed as some kind of design masterpiece, such is its quality. It certainly shows that there’s so much more to building your own PC than the normal rectangular tower case.

Over the decades we’ve brought you so many PC cases, a recent-ish one that’s worth a look is this Lego Minecraft one for an Intel NUC motherboard.

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Macro Model Makes Atomic Force Microscopy Easier To Understand

June 12, 2021 by Dan Maloney 6 Comments

For anyone that’s fiddled around with a magnifying glass, it’s pretty easy to understand how optical microscopes work. And as microscopes are just an elaboration on a simple hand lens, so too are electron microscopes an elaboration on the optical kind, with electrons and magnets standing in for light and lenses. But atomic force microscopes? Now those take a little effort to wrap your brain around.

Luckily for us, [Zachary Tong] over at the Breaking Taps YouTube channel recently got his hands on a remarkably compact atomic force microscope, which led to this video about how AFM works. Before diving into the commercial unit — but not before sharing some eye-candy shots of what it can do — [Zach] helpfully goes through AFM basics with what amounts to a macro version of the instrument.

His macro-AFM uses an old 3D-printer as an X-Y-Z gantry, with a probe head added to the printer’s extruder. The probe is simply a sharp stylus on the end of a springy armature, which is excited into up-and-down oscillation by a voice coil and a magnet. The probe rasters over a sample — he looked at his 3D-printed lattices — while bouncing up and down over the surface features. A current induced in the voice coil by the armature produces a signal that’s proportional to how far the probe traveled to reach the surface, allowing him to map the sample’s features.

The actual AFM does basically the same thing, albeit at a much finer scale. The probe is a MEMS device attached to — and dwarfed by — a piece of PCB. [Zach] used the device to image a range of samples, all of which revealed fascinating details about the nanoscale realm. The scans are beautiful, to be sure, but we really appreciated the clear and accessible explanation of AFM.

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Hacking The Lidl Home Gateway

June 12, 2021 by Jenny List 21 Comments

For years, Europeans have been browsing the central aisles of the German Aldi and Lidl supermarket chains, attracted by the surprising variety of transitory non-grocery bargains to be found there. There are plenty of temptations for hackers, and alongside the barbecues and Parkside tools at Lidl last year was a range of Zigbee home automation products. Every ZigBee network requires some form of hub, and for Lidl this comes in the form of a £20 (about $28) Silvercrest Home Gateway appliance. It’s a small embedded Linux computer at heart, and [Paul Banks] has published details of how it can be hacked and bent to the user’s will.

Under the hood is a Realtek RTL8196E MIPS SoC with 16Mb of Flash and 32 Mb of memory. Gaining control of it follows the well trodden path of finding the bootloader, dumping the firmware, and re-uploading it with a known password file. If you’ve done much hacking of routers and the like you’ll recognise that this quantity of memory and Flash isn’t the most powerful combination so perhaps you won’t be turning it into a supercomputer, but it’s still capable enough to be integrated with Home Assistant rather than the cloud-based services with which it shipped.

There was a time when repurposing routers as embedded Linux machines was extremely popular, but it’s something that has fallen from favour as boards such as the Raspberry Pi have provided an easier path. So it’s good to see a bit of old-fashioned fun can still be had with an inexpensive device.

If you fancy a bit more German budget supermarket goodness, feast your eyes on an Aldi stick welder!

What Every Geek Must Know

June 12, 2021 by Elliot Williams 176 Comments

How is it possible that there’s a geek culture? I mean, it’s one thing to assume that all folks of a nerdy enough bent will know a little Ohm’s law, can fake their way through enough quantum mechanics to at least be interesting at a cocktail party, and might even have a favorite mnemonic for the resistor colors or the angles involved in sine, cosine, and tangents. But how is it that we all know the answer to life, the universe, and everything?

Mike and I were podcasting a couple of weeks back, and it came out that he’d never played Starcraft. I was aghast! Especially since he’s into video games in general, to have not played the seminal 3-way-without-being-rock-scissors-paper game! My mind boggled. But then again, there was a time in my life when I hadn’t actually read all of Dune or Cryptonomicon, which would have left Mike’s jaw on the floor.

Whether you prefer Star Trek or Star Wars, the Matrix or the Hobbit, it’s even more surprising that we have so much in common! And thinking about it, I’m pretty sure that exactly our interchange is the reason — it’s a word of mouth culture thing. Some folks at the hackerspace are talking about Cthulu, and chances are you’re going to be reading some Lovecraft. An argument about the plausibility of the hacks in The Martian has sent at least a couple of geeks to the cinema or the library. And so it goes.

So do your part! Share your geek-culture recommendations with us all in the comments. If you were stranded on a desert island, with a decent bookshelf and maybe even a streaming video service, what’s on your top-10 list? What do you still need to see, read, or hear?

Raspberry Pi Zero Takes The Wheel In Miniature Fighting Robot

June 12, 2021 by Tom Nardi 17 Comments

Looking to capitalize on his familiarity with the Raspberry Pi, [Sebastian Zen Tatum] decided to put the diminutive Pi Zero at the heart of his “antweight” fighting robot, $hmoney. While it sounds like there were a few bumps in the road early on, the tuxedoed bot took home awards from the recent Houston Mayhem 2021 competition, proving the year of Linux on the battle bot is truly upon us.

Compared to using traditional hobby-grade RC hardware, [Sebastian] says using the Pi represented a considerable cost savings. With Python and evdev, he was able to take input from a commercial Bluetooth game controller and translate it into commands for the GPIO-connected motor controllers. For younger competitors especially, this more familiar interface can be seen as an advantage over the classic RC transmitter.

A L298N board handles the two N20 gear motors that provide locomotion, while a Tarot TL300G ESC is responsible for spinning up the brushless motor attached to the “bow tie” spinner in the front. Add in a Turnigy 500mAh 3S battery pack, and you’ve got a compact and straightforward electronics package to nestle into the robot’s 3D printed chassis.

In a Reddit thread about $hmoney, [Sebastian] goes over some of the lessons his team has learned from competing with their one pound Linux bot. An overly ambitious armor design cost them big at an event in Oklahoma, but a tweaked chassis ended up making them much more competitive.

There was also a disappointing loss that the team believes was due to somebody in the audience attempting to pair their phone with the bot’s Pi Zero during the heat of battle, knocking out controls and leaving them dead in the water. Hopefully some improved software can patch that vulnerability before their next bout, especially since everyone that reads Hackaday now knows about it…

While battles between these small-scale bots might not have the same fire and fury of the televised matches, they’re an excellent way to get the next generation of hackers and engineers excited about building their own hardware. We wish [Sebastian] and $hmoney the best of luck, and look forward to hearing more of their war stories in the future.

A 3D Printer With An Electromagnetic Tool Changer

June 12, 2021 by Bryan Cockfield 19 Comments

The versatility of 3D printers is simply amazing. Capable of producing a wide variety of prototypes, miscellaneous parts, artwork, and even other 3D printers, it’s an excellent addition to any shop or makerspace. The smaller, more inexpensive printers might do one type of printing well with a single tool, but if you really want to take a 3D printer’s versatility up to the next level you may want to try one with an automatic tool changing system like this one which uses magnets.

This 3D printer from [Will Hardy] uses an electromagnet to attach the tool to the printer. The arm is able to move to the tool storage area and quickly deposit and attach various tools as it runs through the prints. A failsafe mechanism keeps the tool from falling off of the head of the printer in case of a power outage, and several other design features were included to allow others to tweak this design to their own particular needs, such as enclosing the printer and increasing or decreasing the working area of the Core-XY printer as needed.

While the project looks like it works exceptionally well, [Will] notes that it is still in the prototyping phase and needs work on the software in order to refine its operation and make it suitable for more general-purpose uses. It’s an excellent design though and shows promise. It also reminds us of this other tool-changing system we featured a few months ago, albeit with a less electromagnetic twist.

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TV Ambient Lighting Built For Awesome Performance

June 11, 2021 by Lewin Day 36 Comments

[AndrewMohawk] had seen all kinds of ambient lighting systems for TVs come and go over the years, and the one thing they all had in common was that they didn’t live up to his high standards. Armed with the tools of the hacker trade, he set about building an Ambilight-type system of his own that truly delivered the goods.

The development process was one full of roadblocks and dead ends, but [Andrew] persevered. After solving annoying problems with HDCP and HDMI splitters, he was finally able to get a Raspberry Pi to capture video going to his TV and use OpenCV to determine the colors of segments around the screen. From there, it was simple enough to send out data to a string of addressable RGB LEDs behind the TV to create the desired effect.

For all the hard work, [Andrew] was rewarded with an ambient lighting system that runs at a healthy 20fps and works with any HDMI video feed plugged into the TV. It even autoscales to work with video content shot in different aspect ratios so the ambient display always picks up the edge of the video content.

With 270 LEDs fitted, the result is an incredibly smooth and fluid ambient display we’d love to have at home. You can build one too, since [Andrew] shared all the code on Github. As an added bonus, he also gave the system an audio visualiser, and tested it out with some Streetlight Manifesto, the greatest third-wave ska band ever to roam the Earth. The Fourth Wave still eludes us, but we hold out hope.

We’ve seen plenty of hacks in this vein before; one of the most impressive hacked a smart TV into doing the video processing itself. Video after the break.

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