AM/FM Radio Gets Bluetooth Upgrade

February 2, 2021 by 13 Comments

For many commercial broadcast radio has lost its luster, leaving an unknowable number of perfectly serviceable AM/FM radios to lie dormant. But they don’t have to. As [Dan Gebhardt] shows in his recent hack, integrating a Bluetooth audio receiver into portable radio may be easier than you think.

For this project, [Dan] wanted to make sure no original functionality was lost. The radio still functions on the AM/FM bands, but now with the flip of a switch, he can listen to the audio coming his way courtesy of a Apt-X low-latency Bluetooth receiver. It sounds like the link is quick enough that he can even use this as a wireless speaker for watching TV, which isn’t always possible with cheaper chipsets that introduce a noticeable lag.

Isolating the audio trace.

The trick was to track down the receiver IC, a Silicon Labs chip similar to ones we’ve seen used in a few DIY radio projects previously. A peek at the datasheet told him which pins were carrying the audio signal, and after following them around the board, he found a convenient spot to cut the trace before it went into the volume control. From there is was just a matter of wiring in a SPDT slide switch that allowed him to select which device was passed through to the radio’s audio hardware.

While he had everything apart, [Dan] exorcised the Apt-X’s original 300 mAh LiPo pouch and replaced it with a DC-DC converter connected to the radio’s battery compartment. This allows him to run all of the hardware off of the same set of rechargeable NiMH cells, and also provides considerably improved runtime for the Bluetooth receiver.

Now as for physically integrating the Apt-X into the case of the radio…well, what can we say? [Dan] admits it’s a bit rough, but then the point was never to enter the thing into beauty pageants. It works well enough for his purposes, and in the end that’s all that matters.

Building An Ultrasonic Levitation Rig

February 2, 2021 by 12 Comments

Levitation may sound like magic, but there are a wide variety of physical phenomena that can be manipulated to generate the desired effect. In this case, [Mirko Pavleski] has built a rig capable of levitating small, lightweight particles through the use of ultrasound.

The rig uses a 60W ultrasonic transducer, operating at approximately 40 KHz, to generate a standing wave in combination with a reflector – essentially a rigid piece of material off which sound waves can be bounced. The interaction between the sound waves as they are emitted from the transducer and bounce off the reflector creates what is known as a standing wave, wherein there are areas of high and low amplitude that do not move in space. These areas correspond to the wavelength of the emission from the transducer, and allow lightweight pieces of styrofoam to be placed in to the low amplitude areas, where they are held in place by the wave.

It’s quite astounding the first time you see it in action, as the tiny particles appear to simply float in the air apropos of nothing. We’ve explored deeper applications of the technique before, too. Video after the break.

Continue reading “Building An Ultrasonic Levitation Rig” →

Learn Bil Herd’s DIY Surface Mount Assembly Process

February 2, 2021 by 40 Comments

You can do your own Surface Mount Technology based PCB assembly with just a handful of tools and some patience. At the heart of my SMT process is stopping to inspect the various steps all while trying to maintain a bit of cleanliness in the process.

Surface mount or Surface Mount Technology (SMT) is the modern way to assemble Printed Circuit Boards (PCB) and is what is commonly seen when opening a modern piece of tech. It’s much smaller than the older Through-Hole (TH) technology where the component leads were inserted into holes in PCB, and act we called “stuffing” since we had to stuff the components into the holes.

A few specialized tools make this a lot easier, but resourceful hackers will be able to pull together a solder paste stencil jig, vacuum tweezers, and a modified toaster oven with a controller that can follow the reflow profile of the solder paste. Where you shouldn’t skimp is on the quality, age, and storage of the solder paste itself.

Join me after the break for my video overview of the process I use in my workshop, along with details of every step of my SMT assembly process.

Continue reading “Learn Bil Herd’s DIY Surface Mount Assembly Process” →

Simple 3D Printed Seven-Segment Displays

February 2, 2021 by 7 Comments

7-segment LED displays were revolutionary, finally providing a clear, readable and low-power numerical display solution. We’ve got plenty of other cheap display options now, but sometimes you just need the old nought-through-nine, and in a big, visible package, to boot. For those circumstances, consider whipping up a set of these 3D-printed seven-segment displays.

The build consists of a 3D printed frame, with each segment containing two WS2812B addressable LEDs. Each 7-segment assembly is then wired so they can be daisy chained, passing on data to the next digit in the chain. Paper is used to diffuse the LEDs for a smoother look, and a white 3D printed cover is printed for each digit to further spread the light and give a clean finish.

Being based on the WS2812Bs, it’s easy to drive such displays with just about any microcontroller or GPIO-equipped Linux board out there. We love big, beautiful displays – and the more artistic, the better. Video after the break.

Continue reading “Simple 3D Printed Seven-Segment Displays” →

Art of 3D printer in the middle of printing a Hackaday Jolly Wrencher logo

3D Printering: Why Aren’t Enclosures Easier?

February 2, 2021 by 101 Comments

For 3D printers that aren’t already enclosed, why is easily adding a cheap and effective enclosure still not a completely solved problem? The reason is simple: unless one’s needs are very basic, enclosures are more than just boxes.

Different people need different features, printers come in different shapes and sizes, and creating something that can be both manufactured and shipped cheaply is a challenge in itself. In this article I’ll explain how those things make boxing up your printer a tougher nut to crack then may seem at first glance.

Enclosures Have Different Jobs

People have different expectations of what an enclosure’s job should be, and that determines which features are important to them and which are not. Here is a list of meaningful features for 3D printer enclosures; not everything on this list is important to everyone, but everything on this list is important to someone. Continue reading “3D Printering: Why Aren’t Enclosures Easier?” →

“Alexa, Stop Listening To Me Or I’ll Cut Your Ears Off”

February 2, 2021 by 88 Comments

Since we’ve started inviting them into our homes, many of us have began casting a wary eye at our smart speakers. What exactly are they doing with the constant stream of audio we generate, some of it coming from the most intimate and private of moments? Sure, the big companies behind these devices claim they’re being good, but do any of us actually buy that?

It seems like the most prudent path is to not have one of these devices, but they are pretty useful tools. So this hardware mute switch for an Amazon Echo represents a middle ground between digital Luddism and ignoring the possible privacy risks of smart speakers.  Yes, these devices all have software options for disabling their microphone arrays, but as [Andrew Peters] relates it, his concern is mainly to thwart exotic attacks on smart speakers, some of which, like laser-induced photoacoustic attacks, we’ve previously discussed. And for that job, only a hardware-level disconnect of the microphones will do.

To achieve this, [Andrew] embedded a Seeeduino Xiao inside his Echo Dot Gen 2. The tiny microcontroller grounds the common I²S data line shared by the seven (!) microphones in the smart speaker, effective disabling them. Enabling and disabling the mics is done via the existing Dot keys, with feedback provided by tones sent through the Dot speaker. It’s a really slick mod, and the amount of documentation [Andrew] did while researching this is impressive. The video below and the accompanying GitHub repo should prove invaluable to other smart speaker hackers.

Continue reading ““Alexa, Stop Listening To Me Or I’ll Cut Your Ears Off”” →

DVD Optics Power This Scanning Laser Microscope

February 2, 2021 by 35 Comments

We’ve all likely seen the amazing images possible with a scanning electron microscope. An SEM can yield remarkably detailed 3D images of the tiniest structures, and they can be invaluable tools for research. But blasting high-energy cathode rays onto metal-coated samples in the vacuum chamber of a bulky and expensive instrument isn’t the only way to make useful images, as this home-brew laser scanning microscope demonstrates.

This one comes to us by way of [GaudiLabs], a Swiss outfit devoted to open-source lab equipment that enables citizen science; we saw their pocket-sized thermal cycler for PCR a while back. The basic scheme here is known as confocal laser scanning fluorescence microscopy, where a laser at one wavelength excites fluorescent tags bound to structures in a sample. Light emitted by the tags is collected, and a 3D image is built up from multiple scans of the sample at different focal planes.

Like many DIY projects, this microscope is built from old DVD parts, specifically the pickup heads. The precision optics in these commonly available assemblies, which are good enough to read pits as small as 150 nm on a Blu-Ray DVD, are well-suited for resolving similarly sized microstructures. One DVD pickup is used to scan the laser in the X-axis, while the other head is modified to carry the sample and move it in the Y-axis. The pickup head coils and laser are driven by an Arduino carried on a custom PCB along with the DVD heads. Complete build files are posted on GitHub for anyone interested in recreating this work.

We love tips like this that dig back a bit and find things we missed the first go-around. And the equipment [GaudiLabs] lists really has potential for the budding biohacker, which we also like.

Thanks for the tip on this one, [Bill].