Design Tips To Hide Layer Lines In 3D Printed Parts

March 4, 2024 by Donald Papp 31 Comments

[Slant 3D] knows a lot about optimizing 3D prints so that they can be cranked out reliably with minimal need for post-processing, and in this short video he uses a cube as a simple example of how a few design changes can not only optimize for production, but can even hide layer lines pretty effectively.

Just to be perfectly clear, layer lines cannot be eliminated entirely without some kind of post-processing. But [Slant 3D]’s tips sure goes a long way toward making a part lose that obvious 3D-printed “look”. They also dovetail nicely with advice on how to optimize cranking out high numbers of parts in a print farm.

Adding texture to the outer layer is especially effective when combined with non-traditional part orientations.

One simple way to avoid visible layer lines is to put some kind of texture onto the part. This can be modeled into the part’s surface, or the slicer software can be used to modify the exterior of the print to add a texture such as a geometric pattern or by applying a fuzzy skin modifier.

Printing a texture onto the exterior is great, but the outcome can be even further improved by also printing the object in a non-traditional orientation.

Using a cube as an example, printing the cube on a corner has the advantage of putting the layer lines in a different orientation as well as minimizing the contact area on the print bed. This applies the texture across more of the part, and looks less obviously 3D printed in the process. Minimizing bed adhesion also makes parts much easier to remove, which has obvious benefits for production. [Slant 3D] points out that performing these operations on a 3D-printed part is essentially free.

A few other optimizations for production involve rounding sharp corners to optimize tool travel paths, and putting a slight chamfer on the bottom of parts to avoid any elephant foot distortion (Elephant’s foot can be compensated for, but simply putting a slight chamfer on a part is a design change that helps avoid accounting for machine-to-machine variance.)

Even if one has no need to optimize for high production volume, the tips on hiding layer lines with design changes is great advice. Watch it all in action in the short video, embedded below.

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Swapping Nunchucks For A Steering Wheel

January 30, 2024 by Bryan Cockfield 4 Comments

Rather than chasing pure performance and high quality graphics like other gaming companies, Nintendo has made a name for themselves over the last few decades by favoring not only artistic design and gameplay, but the physical design of the game systems. Of course the hybrid handheld Switch console is among these, but it also includes things like the novel design of the Nintendo 64 controller and, of course, the Wii nunchuck controllers. They’re not always met with resounding approval, though. Some of us tend to prefer more traditional gamepad design, and will go to extreme lengths to get it like this D-pad for playing Mario Kart Wii.

Rather than simply building a compatible controller for the Wii, or even using a GameCube controller, this controller setup takes a more roundabout approach. A Wiimote is placed in a holster built from Lego, and the game is set up to recognize it as if it were being used in its steering wheel mode. The Lego holster has a servo attached which can tilt the Wiimote from side to side, mimicking a player holding it to play the game, with another set of servos set up to press the various buttons. To control the controller, a homebrew D-pad built on perfboard with an Arduino at its core is used to send commands to the servos, allowing for a more standard controller layout to be used for the classic kart racing game than the steering wheel Wiimote allows.

While it’s quite obvious that there are simpler, easier solutions that avoid the sometimes awkward nature of using Wiimotes, we certainly appreciate the Rube Goldberg-like approach to setting up your gaming experience exactly the way you like. Whether that’s setting up an antique CRT effect for the authentic retro gaming experience or building a complete racing simulator from scratch, the gaming experience is ripe for personalization and unique builds like this one.

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A ZX Spectrum Raytracer, In BASIC

January 26, 2024 by Dave Rowntree 12 Comments

[Gabriel Gambetta] knows a few things about ray tracers, being the author of Tiny Raytracer, a raytracer written in just 912 bytes of JavaScript. As a long-time fellow sufferer of the UK-designed ZX Spectrum, could these two love affairs be merged? Could the Tiny Raytracer fit on the ZX Spectrum? In BASIC? The answer is an affirmative, albeit with our beloved speccy’s many limitations.

Ray tracing with only 15 primary colours

The story starts with [Gabriel]’s Computer Graphics From Scratch (CGFS) raytracer algorithms and an existing code base that was ported to the ZX Spectrum’s very limited BASIC dialect, using VSCode for editing, BAS2TAP to generate a tape image file (essentially an audio track) and executed with FUSE. With the toolchain sorted, [Gabriel] adds just enough code to deal with the ray intersection equations of a sphere, and renders a three-sphere scene to a 32×22 pixel colour image, taking a mere 15 minutes of runtime. Fellow sufferers will remember the spectrum had a 32×22 block attribute array (or colour array) with two colour values for foreground and background pixels. Each attribute block contains 8×8 pixels, each of which could be foreground (on) or background (off.) The next stage was then to expand the code to handle pixels as well as blocks, by simply expanding the raytracing to the full 256×176 resolution, and for each block simply determine the two most common colours, and run with those for the whole block. It sort of works, in a very spectrum-esq ‘attribute clash’ kind of fashion.

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The World Of Web Browsers Is In A Bad Way

January 4, 2024 by Jenny List 115 Comments

There once was a man who invented a means for publishing scientific documents using hypertext. He made his first documents available from his NeXT cube, and a lot of the academics who saw them thought it was a great idea. They took the idea, expanded it, and added graphics, and pretty soon people who weren’t scientists wanted to use it too. It became the Next Big Thing, and technology companies new and old wanted a piece of the pie.

You all know the next chapter of this story. It’s the mid 1990s, and Microsoft, having been caught on the back foot after pursuing The Microsoft Network as a Compuserve and AOL competitor, did an about-turn and set out to conquer the Web. Their tool of choice was Microsoft Internet Explorer 3, which since it shipped with Windows 95 and every computer that mattered back then came with Windows 95, promptly entered a huge battle with Netscape’s Navigator browser. Web standards were in their infancy so the two browsers battled each other by manipulating the underlying technologies on which the Web relied. Microsoft used their “Embrace and extend” strategy to try to Redmondify everything, and Netscape got lost in the wilderness with Netscape 4, a browser on which nightmarish quirks were the norm. By the millennium it was Internet Explorer that had won the battle, and though some of the more proprietary Microsoft web technologies had fallen by the wayside, we entered the new decade in a relative monoculture. Continue reading “The World Of Web Browsers Is In A Bad Way” →

2023: As The Hardware World Turns

January 2, 2024 by Tom Nardi 18 Comments

We’ve made it through another trip around the sun, and for the first time in what feels like far too long, it seems like things went pretty well for the hackers and makers of the world. Like so many, our community suffered through a rough couple of years: from the part shortages that made building even the simplest of devices more expensive and difficult than it should have been, to the COVID-mandated social distancing that robbed us of our favorite meetups. But when looking back on the last twelve months, most of the news was refreshingly positive.

Pepperoni costs ten bucks, but they can’t activate Windows on their registers…

Oh sure, a trip to to the grocery store can lead to a minor existential crisis at the register, but there’s not much we at Hackaday can do about that other than recommend you some good hydroponics projects to help get your own home farm up and running.

As has become our New Year tradition, we like to take this time to go over some of the biggest stories and trends that we picked up on from our unique vantage point. Some will be obvious, but there’s always a few that sneak up on us. These posts tend to make for interesting reading in the future, and if you’ve got the time, we’d recommend going back and reading the previous entries in this series and reminiscing a bit.

It’s also a good time to reflect on Hackaday itself — how we’ve grown, the things that have changed, and perhaps what we can do better going forward. Believe it or not we do read all of the feedback from the community, whether it’s in the comments of individual posts or sent into us directly. We couldn’t do this without readers like you, so please drop us a line and let us know what you’re thinking.

So before we get any farther into 2024, let’s wind back the clock and revisit some of the highlights from the previous year.

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Veteran SpaceX Booster Lost Due To Rough Seas

December 27, 2023 by Tom Nardi 44 Comments

With the notable exception of the now retired Space Shuttle orbiters, essentially every object humanity ever shot into space has been single-use only. But since December of 2015, SpaceX has been landing and refurbishing their Falcon 9 boosters, with the end goal of operating their rockets more like cargo aircraft. Today, while it might go unnoticed to those who aren’t closely following the space industry, the bulk of the company’s launches are performed with boosters that have already completed multiple flights.

This reuse campaign has been so successful these last few years that the recent announcement the company had lost B1058 (Nitter) came as quite a surprise. The 41 meter (134 foot) tall booster had just completed its 19th flight on December 23rd, and had made what appeared to be a perfect landing on the drone ship Just Read the Instructions. But sometime after the live stream ended, SpaceX says high winds and powerful waves caused the booster to topple over.

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Hackaday Podcast Episode 249: Data By Laser And Parachute, Bluetooth Hacks, Google’s Gotta Google

December 22, 2023 by Tom Nardi 6 Comments

‘Twas the podcast before Christmas, and all through the house, the best hacks of the week are dancing around Elliot and Tom’s heads like sugar-plums. Whatever that means.

I’d just like to interject for a moment. What you’re referring to as Christmas is, in fact, Happy/Holidays.

Before settling their brains in for a long winter’s nap, they’ll talk about the open source software podcast that now calls Hackaday home, the latest firmware developments for Google’s Stadia controller, high-definition cat videos from space, and upgrades for the surprisingly old-school battery tech that powers the Toyota Prius.

Out on the lawn, expect a clatter about the the state-of-the-art in DIY camera technology, the acoustic properties of hot chocolate, and a storage media from the 1990s that even Al Williams had never heard of.

Finally, after tearing open the shutters and throwing up the sash, the episode wraps up with a discussion about wiring techniques that let you leave the soldering iron at home, and the newest chapter in the long history of transferring data via parachute. Miniature sleigh and eight tiny reindeer sold separately.