Putting Carbs On A Miata, Because It’s Awesome

August 8, 2019 by 101 Comments

Carburettors versus electronic fuel injection (EFI); automotive fans above a certain age will be well versed in the differences. While early EFI systems had their failings, the technology brought with it a new standard of reliability and control. By the early 1990s, the vast majority of vehicles were sold with EFI, and carburettors became a thing of the past.

The Mazda Miata was no exception. Shipping in 1989, it featured not only multiport fuel injection, but also a distributorless ignition system. Consisting of two coilpacks in a wasted spark configuration, with computer-controlled timing, the system was quite advanced for its time, especially for a budget sports car.

Despite the Miata’s technological credentials, those in the modified car scene tend to go their own way. A man by the name of Evan happened to be one such individual and decided to do just this — scrapping the EFI system and going with a retro carburetor setup. It was around this point that this I got involved, and mechanical tinkering ensued.

Continue reading “Putting Carbs On A Miata, Because It’s Awesome” →

This WiFi Spoofing Syringe Is For External Use Only

August 8, 2019 by 6 Comments

A browse through his collected works will tell you that [El Kentaro] loves to build electronics into interesting enclosures, so when he realized there’s enough room inside a 150 ml plastic syringe to mount an ESP8266, a battery, and a copious amount of RGB LEDs, the “Packet Injector” was the inescapable result.

Granted, the current incarnation of this device doesn’t literally inject packets. But [El Kentaro] wasn’t actually looking to do anything malicious, either. The Injector is intended to be a fun gag for him to bring along to the various hacker cons he finds himself at, like his DEAUTH “bling” necklace we saw at DEF CON 26, so having any practical function is really more icing on the cake than a strict requirement.

In the end, the code he came up with for the Adafruit Feather HUZZAH that uses the FakeBeaconESP8266 library to push out fictitious networks on demand. This is a trick we’ve seen used in the past, and makes for a relatively harmless prank as long as you’re not pumping out any particularly unpleasant SSIDs. In this case, [El Kentaro] punctuates his technicolor resplendency with beacons pronouncing “The WiFi Doctor is Here.”

But the real hack here is how [El Kentaro] controls the device. Everything is contained within the syringe chamber, and he uses a MPL3115A2 I2C barometric pressure sensor to detect when it’s being compressed. If the sensor reads a pressure high enough over the established baseline, the NeoPixel Ring fires up and the fake beacon frames start going out. Ease up on the plunger, and the code detects the drop in pressure and turns everything back off.

If this build has piqued your interest, [El Kentaro] gave a fascinating talk about his hardware design philosophy during the WOPR Summit that included how he designed and built some of his “greatest hits”; including a Raspberry Pi Zero enclosure that was, regrettably, not limited to external use.

Kitty Litter And Broken Light Bulbs Power This Homebrew Gas Chromatograph

August 8, 2019 by 29 Comments

We’re always on the lookout for unexpected budget builds here at Hackaday, and stumbling across a low-cost, DIY version of an instrument that sells for tens of thousands of dollars is always a treat. And so when we saw a tip for a homebrew gas chromatograph in the tips line this morning, we jumped on it. (Video embedded below.)

For those who haven’t had the pleasure, gas chromatography is a chemical analytical method that’s capable of breaking a volatile sample up into its component parts. Like all chromatographic methods, it uses an immobile matrix to differentially retard the flow of a mobile phase containing the sample under study, such that measurement of the transit time through the system can be made and information about the physical properties of the sample inferred.

The gas chromatograph that [Chromatogiraffery] built uses a long stainless steel tube filled with finely ground bentonite clay, commonly known as kitty litter, as the immobile phase. A volatile sample is injected along with an inert carrier gas – helium from a party balloon tank, in this case – and transported along the kitty litter column by gas pressure. The sample interacts with the column as it moves along, with larger species held back while smaller ones speed along. Detection is performed with thermal conductivity cells that use old incandescent pilot lamps that have been cracked open to expose their filaments to the stream of gas; using a Wheatstone bridge and a differential amp, thermal differences between the pure carrier gas and the eluate from the column are read and plotted by an Arduino.

The homebrew GC works surprisingly well, and we can’t wait for [Chromatogiraffery] to put out more details of his build.

Continue reading “Kitty Litter And Broken Light Bulbs Power This Homebrew Gas Chromatograph” →

A Post-Mortem For An Electric Car Charger

August 7, 2019 by 46 Comments

[Mastro Gippo] recently purchased a wall mounted charger for his electric car that looked great and had all the bells and whistles he wanted. There was only one problem: the thing burned up on him. Looking to find out how this seemingly high-end piece of hardware gave up the ghost so easily, he took it apart and tried to figure out where things went wrong. While he’s not looking to sling any mud and actually name the company who produced the charger, he certainly has some choice words for whoever green-lit this particular design.

With the charger open, there’s little doubt that something became very toasty inside. A large swath of the PCB has a black char mark on it, and in some places it looks like the board burned right through. After a close examination, [Mastro] is of the opinion that the board heated up to the point that the solder actually liquified on some connections. This conductive flow then shorted out components below it, and things went from bad to worse.

But where did all the heat come from? [Mastro] was stunned to see that a number of the components inside the charger were only rated for 30 amps, despite the label for the product clearly stating it’s good for up to 32A. With components pushed past their limits, something had to give. He wonders how such a device could have made it through the certification process; an excellent question we’d love to know the answer to.

The worst part is, it looks like the designers might have even known there was an overheating issue. [Mastro] notes that there are heatsinks bolted not to a component as you might assume, but directly to the PCB itself. We’ve seen what happens when designers take a cavalier attitude towards overheating components, and the fact that something like an electric vehicle charger was designed so poorly is quite concerning.

Blue Pill Makes Cheap But Powerful Morse Tutor

August 7, 2019 by 2 Comments

[W8BH] attended a talk by another ham, [W8TEE] that showed a microcontroller sending and receiving Morse code. He decided to build his own, and documented his results in an 8 part tutorial. He’s using the Blue Pill board and the resulting device sends code with paddles, sends canned text, provides an LCD with a rotary knob menu interface, and even has an SD card for data storage.

All the code is on GitHub. If you are interested in Morse code or in learning how to write a pretty substantial application using the Blue Pill and the Arduino IDE (or any other similar processor), this is a great exposition that is also a practical tool.

Continue reading “Blue Pill Makes Cheap But Powerful Morse Tutor” →

A Better Embroidery Machine, With 3D Printing And Common Parts

August 7, 2019 by 31 Comments

In concept, an everyday sewing machine could make embroidery a snap: the operator would move the fabric around in any direction they wish while the sewing machine would take care of slapping down stitches of colored thread to create designs and filled areas. In practice though, getting good results in this way is quite a bit more complex. To aid and automate this process, [sausagePaws] has been using CNC to take care of all the necessary motion control. The result is the DIY Embroidery Machine V2 which leverages 3D printed parts and common components such as an Arduino and stepper drivers for an economical DIY solution.

It’s not shown in the photo here, but we particularly like the 3D printed sockets that are screwed into the tabletop. These hold the sewing machine’s “feet”, and allow it to be treated like a modular component that can easily be removed and used normally when needed.

The system consists of a UI running on an Android tablet, communicating over Bluetooth to an Arduino. The Arduino controls the gantry which moves the hoop (a frame that holds a section of fabric taut while it is being embroidered), while the sewing machine lays down the stitches.

[sausagePaws]’s first version worked well, but this new design really takes advantage of 3D printing as well as the increased availability of cheap and effective CNC components. It’s still a work in progress that is a bit light on design details, but you can see it all in action in the video embedded below.

Continue reading “A Better Embroidery Machine, With 3D Printing And Common Parts” →

Arduino Traffic Light Sings The Song Of Its People

August 7, 2019 by 29 Comments

Getting an old traffic light and wiring it up to do its thing inside your house isn’t exactly a new trick; it’s so common that it wouldn’t normally pass muster for these hallowed pages. Even using one up to show the real-time status of your build or system resource utilization would be pushing it at this point. To get our attention, your traffic light is going to need to have a unique hook.

So how did [Ronald Diaz] manage to get his project to stand out from the rest? Interestingly enough, it’s nothing you can see. His traffic light doesn’t just look the part, it also sounds like the real thing. With far more effort and attention to detail than you’d probably expect, he’s made it so his Australian pedestrian traffic light correctly mimics the complex chirping of the original.

Working from a video of the traffic light on YouTube, [Ronald] was able to extract and isolate the tones he was after. Performing spectral analysis on the audio sample, he was able to figure out the frequency and durations of the eleven individual tones which make up the complete pattern. From the 973 Hz tone that only lasts 25 ms to the continuous 500 Hz “woodpecker”, every element of the sound was meticulously recreated in his Arduino code.

The Arduino Pro Mini used to control the traffic light is not only responsible for playing the tones through a piezo speaker, but as you might expect, for firing off the relays which ultimately control the red and green lamps. With everything carefully orchestrated, [Ronald] can now get that authentic Australian side-of-the-road experience without having to leave the comfort of his own home.

If you’d rather your in-home traffic light be more useful than realistic, we’ve got plenty of prior art for you to check out. This traffic light that tells you how the value of Bitcoin is trending is a great example. Or maybe this one that can tell you if the Internet is down.

Continue reading “Arduino Traffic Light Sings The Song Of Its People” →