Teaching An Old Lathe New Tricks With A Programmable Power Feed

October 4, 2020 by Adam Zeloof 17 Comments

Ask anybody whose spent time standing in front of a mill or lathe and they’ll tell you that some operations can get tedious. When you need to turn down a stainless rod by 1/4″ in 0.030″ increments, you get a lot of time to reflect on why you didn’t just buy the right size stock as you crank the wheel back and forth. That’s where the lead screw comes in — most lathes have a gear-driven lead screw that can be used to actuate the z-axis ( the one which travels parallel to the axis of rotation). It’s no CNC, but this type of gearing makes life easier and it’s been around for a long time.

[Tony Goacher] took this idea a few steps further when he created the Leadscrew Buddy. He coupled a beautiful 1949 Myford lathe with an Arduino, a stepper motor, and a handful of buttons to add some really useful capabilities to the antique machine. By decoupling the lead screw from the lathe’s gearbox and actuating it via a stepper motor, he achieved a much more granular variable feed speed.

If that’s not enough, [Tony] used a rotary encoder to display the cutting tool’s position on a home-built Digital Readout (DRO). The pièce de résistance is a “goto” command. Once [Tony] sets a home position, he can command the z-axis to travel to a set point at a given speed. Not only does this make turning easier, but it makes the process more repeatable and yields a smoother finish on the part.

These features may not seem so alien to those used to working with modern CNC lathes, but to the vast majority of us garage machinists, [Tony]’s implementation is an exciting look at how we can step up our turning game. It also fits nicely within the spectrum of lathe projects we’ve seen here at Hackaday- from the ultra low-tech to the ludicrously-precise.

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A Digital Magic 8-Ball? Signs Point To Yes

October 3, 2020 by Kristina Panos 4 Comments

[FacelessTech] was recently charmed by one of our prized possessions as a kid — the Magic 8-Ball — and decided to have a go at making a digital version. Though there is no icosahedron or mysterious fluid inside, the end result is still without a doubt quite cool, especially for a project made on a whim with parts on hand.

It’s not just an 8-ball, it also functions as a 6-sided die and a direct decider of yes/no questions. Underneath that Nokia 5110 screen there’s an Arduino Pro Mini and a 3-axis gyro. Almost everything is done through the gyro, including setting the screen contrast when the eight ball is first powered on. As much we as love that aspect, we really like that [FacelessTech] included a GX-12 connector for easy FTDI programming. It’s a tidy, completely open-source build, and there’s even a PCB. What’s not to like? Be sure to check out the video after the break to see it in action.

Believe it or not, this isn’t the smallest Magic 8-Ball build we’ve seen. Have you met the business card version?

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Voice Controlled RGB LEDs Go Big

October 2, 2020 by Tom Nardi 1 Comment

When we see RGB LEDs used in a project, they’re often used more for aesthetic purposes than as a practical source of light. It’s an easy way to throw some color around, but certainly not the sort of thing you’d try to light up anything larger than a desk with. Apparently nobody explained the rules to [Brian Harms] before he built Light[s]well.

Believe it or not, this supersized light installation doesn’t use any exotic hardware you aren’t already familiar with. Fundamentally, what we’re looking at is a WiFi enabled Arduino MKR1000 driving strips of NeoPixel LEDs. It’s just on a far larger scale than we’re used to, with a massive 4 x 8 aluminum extrusion frame suspended over the living room.

Onto that frame, [Brian] has mounted an undulating diffuser made of 74 pieces of laser-cut cardstock. Invoking ideas of waves or clouds, the light looks like its of natural or even biological origin while at the same time having a distinctively otherworldly quality to it.

The effect is even more pronounced when the RGB LEDs kick in, thanks to the smooth transitions between colors. In the video after the break, you can see Light[s]well work its way from bright white to an animated rainbow. As an added touch, he added Alexa voice control through Arduino’s IoT Cloud service.

While LED home lighting is increasingly becoming the norm, projects like Light[s]well remind us that we aren’t really embracing the possibilities offered by the technology. The industry has tried so hard to make LEDs fit into the traditional role of incandescent bulbs, but perhaps its time to rethink things.

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Sliding Screen Has Wheels, Will Travel

September 28, 2020 by Tom Nardi 5 Comments

For a recent event, [MakerMan] was tasked with creating an interactive display that could move back and forth along an image of the Moscow skyline to highlight different points of interest. The end result is certainly gorgeous, but since this is Hackaday, we were more excited to see all the behind the scenes video of how it was built.

As with many of his projects, this one started with little more than scrap parts. Two metal I-beams were welded together to make a track, and a wheeled cart was fashioned to ride on it. Using a belt and pulley system that’s not unlike a scaled up version of what you might see on a desktop 3D printer, the motor in the cart is able to move the arrangement back and forth with minimal slop.

Installing the motor and pulley in the cart.

The cart actually holds all of the electronics in the project, including the power supplies, MA860H motor controller, a pair of endstop switches, and the Arduino that pulls it all together. A drag chain is used to keep the wires tight to the side of the rail without getting tangled up in anything.

[MakerMan] doesn’t explain much of the software side of this one, though we suppose he might only have been contracted to develop the hardware. But towards the end of the video you can see how the cart, now with large touch screen display mounted on top, moves back and forth when the appropriate commands are sent to the Arduino.

We’re not really sure what application such a contraption would have for the average hacker, but that doesn’t mean we can’t be jealous. There’s just something about huge illuminated screens that just speaks to us.

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Parking Assistant Helps Back Up The Car Without Going Too Far

September 27, 2020 by Kristina Panos 24 Comments

Sure, [Ty Palowski] could have just hung a tennis ball from the ceiling, but that would mean getting on a ladder, testing the studfinder on himself before locating a ceiling joist, and so on. Bo-ring. Now that he finally has a garage, he’s not going to fill it with junk, no! He’s going to park a big ol’ Jeep in it. Backwards.

The previous owner was kind enough to leave a workbench in the rear of the garage, which [Ty] has already made his own. To make sure that he never hits the workbench while backing into the garage, [Ty] made an adorable stoplight to help gauge the distance to it. Green mean’s he’s good, yellow means he should be braking, and red of course means stop in the name of power tools.

Inside the light is an Arduino Nano, which reads from the ultrasonic sensor mounted underneath the enclosure and lights up the appropriate LED depending on the car’s distance. All [Ty] has to do is set the distance that makes the red light come on, which he can do with the rotary encoder on the side and confirm on the OLED. The distance for yellow and green are automatically set from red — the yellow range begins 24″ past red, and green is another 48″ past yellow. Floor it past the break to watch the build video.

The humble North American traffic signal is widely recognized, so it’s a good approach for all kinds of applications. Teach your children well: start them young with a visual indicator of when it’s okay to get out of bed in the morning.

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Already Have That Book? Get The ISBN 411 Over IoT

September 27, 2020 by Kristina Panos 16 Comments

Have you ever been at the bookstore and stumbled across a great book you’ve been looking for, but had a nagging feeling that you already had it sitting at home? Yeah, us too. If only we’d had something like [Kutluhan Aktar]’s ISBN verifier the last time that happened to say for sure whether we already had it.

To use this handy machine, [Kutluhan] enters the International Standard Book Number (ISBN) of the book in question on the 4 x 4 membrane keypad. The Arduino Nano 33 IoT takes that ISBN and checks it against a PHP web database of book entries [Kutluhan] created with the ISBN, title, author, and number of pages. Then it lets [Kutluhan] know whether they already have it by updating the display from a Nokia 5110.

If you want to whip one of these up before your next trip to the bookstore, this project is completely open source down the web database. You might want to figure out some sort of enclosure unless you don’t mind the shy, inquisitive stares of your fellow bookworms.

Stalled out on reading because you don’t know what to read next? Check out our Books You Should Read column and get back to entertaining yourself in the theater of the mind.

Via r/duino

DIY Ergonomic Game Pad Lends A Hand

September 23, 2020 by Kristina Panos 8 Comments

Does it seem like everyone you game against can do everything faster than you? Chances are good that they have some kind of dedicated game pad or macro pad with a bunch of custom shortcuts. If you can’t beat ’em, join ’em, but why buy one when you can build your own? [lordofthedum] did the smart thing when they built their own version of the Azeron game pad, which is an outrageously expensive but ergonomic and cool-looking macro pad that reminds us of the DataHand ergonomic keyboard.

Each finger hovers over a C-shaped group of three switches — one actuates by moving the finger forward, another by moving backward, and the third by pushing down like a regular button. The thumb gets a 4-way joystick. All of these inputs are wired up to an Arduino Pro Micro, which has sort of become the standard for DIY macro pads and keyboards. We think this looks fantastic, and really raises the bar for DIY macro pads.

Need a few more keys, but still want a thumb joystick? Check out the smooth and sweet Sherbet game pad.