First Lithographically Produced Home Made IC Announced

April 24, 2018 by Jenny List 55 Comments

It is now six decades since the first prototypes of practical integrated circuits were produced. We are used to other technological inventions from the 1950s having passed down the food chain to the point at which they no longer require the budget of a huge company or a national government to achieve, but somehow producing an integrated circuit has remained out of reach. It’s the preserve of the Big Boys, move on, there’s nothing to see here.

Happily for us there exists a dedicated band of experimenters keen to break that six-decade dearth of home-made ICs. And now one of them, [Sam Zeloof], has made an announcement on Twitter that he has succeeded in making a dual differential amplifier IC using a fully lithographic process in his lab. We’ve seen [Jeri Ellsworth] create transistors and integrated circuits a few years ago and he is at pains to credit her work, but her interconnects were not created lithographically, instead being created with conductive epoxy.

For now, all we have is a Twitter announcement, a promise of a write-up to come, and full details of the lead-up to this momentous event on [Sam]’s blog. He describes both UV lithography using a converted DLP projector and electron beam lithography using his electron microscope, as well as sputtering to deposit aluminium for on-chip interconnects. We’ve had an eye on his work for a while, though his progress has been impressively quick given that he only started amassing everything in 2016. We look forward to greater things from this particular garage.

What’s The Deal With Transparent Aluminum?

April 3, 2018 by Dan Maloney 139 Comments

It looks like a tube made of glass but it’s actually aluminum. Well, aluminum with an asterisk beside it — this is not elemental aluminum but rather a material made using it.

We got onto the buzz about “transparent aluminum” as a result of a Tweet from whence the image above came. This Tweet was posted by [Jo Pitesky], a Science Systems Engineer at the Jet Propulsion Lab in Pasadena. [Jo] reported that at a recent JPL technology open house she had the chance to handle a tube of material that looks for all the world like a section of glass tubing, but was billed as transparent aluminum. [Jo] tweeted this because it was an interesting artifact that few people get to play with and she’s right, this is fascinating!

The the material itself is intriguing, and I immediately had practical questions like what is this stuff? What is it good for? How is it made? And is it really aluminum rendered transparent by some science fiction process?

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Reverse Engineering Bottle Threads For Fun And Profit

April 1, 2018 by Kristina Panos 37 Comments

Recently, one of [Eric]’s clients asked him to design a bottle. Simple enough for a product designer, except that the client needed it to thread into a specific type of cap. And no, they don’t know the specs.

But that’s no problem, thought [Eric] as he turned on the exhaust fan and reached for the secret ingredient that would make casting the negative image of the threads a breeze. He mixed up the foul-smelling body filler with the requisite hardener and some lovely cyan toner powder and packed it into the cap with a tongue depressor. Then he capped off the cast by adding a small PVC collar to lengthen the cast so he has something to grab on to when it’s time to take it out.

Bondo does seem like a good choice for casting threads. You need something workable enough to twist out of there without breaking, but rigid enough that the small detail of the threads isn’t lost. For the release agent, [Eric] used Johnson’s Paste Wax. He notes from experience that it works particularly well with Bondo, and even seems to help it cure.

Once the Bondo hardened, [Eric] made sure it screwed in and out of the cap and then moved on to CAD modeling and 3D printing bottle prototypes until he was satisfied. We’ve got the video screwed in after the break to cap things off.

Did you know that you can also use toner powder to tint your epoxy resin? Just remember that it is particulate matter, and take precautions.

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Better Beer Through Gene Editing

March 27, 2018 by Kristina Panos 63 Comments

As much as today’s American beer drinker seems to like hoppy IPAs and other pale ales, it’s a shame that hops are so expensive to produce and transport. Did you know that it can take 50 pints of water to grow enough hops to produce one pint of craft beer? While hops aren’t critical to beer brewing, they do add essential oils and aromas that turn otherwise flat-tasting beer into delicious suds.

Using UC Berkley’s own simple and affordable CRISPR-CaS9 gene editing system, researchers [Charles Denby] and [Rachel Li] have edited strains of brewer’s yeast to make it taste like hops. These modified strains both ferment the beer and provide the hoppy flavor notes that beer drinkers crave. The notes come from mint and basil genes, which the researchers spliced in to yeast genes along with the CaS9 protein and promoters that help make the edit successful. It was especially challenging because brewer’s yeast has four sets of chromosomes, so they had to do everything four times. Otherwise, the yeast might reject the donor genes.

So, how does it taste? A group of employees from a nearby brewery participated in a blind taste test and agreed that the genetically modified beer tasted even hoppier than the control beer. That’s something to raise a glass to. Call and cab and drive across the break for a quick video.

Have you always wanted to brew your own beer, but don’t know where to start? If you have a sous vide cooker, you’re in luck.

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Carbon Augmented Spider Silk

March 15, 2018 by Brian McEvoy 22 Comments

Some of the creepy-crawlers under our feet, flitting through the air, and waiting on silk webs, incorporate metals into their rigid body parts and make themselves harder. Like Mega Man, they absorb the metals to improve themselves. In addition to making their bodies harder, silk-producing creatures like worms and spiders can spin webs with augmented properties. These silks can be conductive, insulating, or stronger depending on the doping elements.

At Italy’s University of Trento, they are pushing the limits and dosing spiders with single-wall carbon nanotubes and graphene. The carbon is suspended in water and sprayed into the spider’s habitat. After the treatment, the silk is measured, and in some cases, the silk is significantly tougher and surpasses all the naturally occurring fibers.

Commercial spider silk harvesting hasn’t been successful, so maybe the next billionaire is reading this right now. Let’s not make aircraft-grade aluminum mosquitoes though. In fact, here’s a simple hack to ground mosquitoes permanently. If you prefer your insects alive, maybe you also like their sound.

Thank you for the tip, [gippgig].

Hacking Balsa To Make It Stronger

March 7, 2018 by Kristina Panos 14 Comments

Balsa wood has long been revered for its strength and lightweight composition, two properties that make it ideal for building model structures and airplanes. Researchers from the US and China have managed to make balsa even stronger and more useful. They’ve found a way to change its structure, turning it into a carbon sponge that’s strong enough to withstand repeated mechanical strain, but light enough to sit atop a dandelion gone to seed.

Using common chemicals like lye and hydrogen peroxide, the scientists burned the hemicellulose and lignin fibers that make up balsa’s rectangular cell walls. Then they incinerated the sample at 1,000°C, which morphed the cellular structure into a cross between a helical spring and a honeycomb.

Normally, carbonized wood just collapses under weight. But by first burning the cell fibers, the carbonization process results in a balsa carbon sponge capable of withstanding thousands of compressions before deforming. The researchers used the new material as part of a mechanical strain sensor prototype for wearable electronics, and they see a solid future for the material in water purification devices, supercapacitors, and rechargeable batteries.

This is big news for a society that’s trying to find more environmentally responsible ways to keep going full steam ahead in technological growth. Balsa trees grow fast, averaging 10+ feet per year, so this is a more sustainable alternative to graphene and carbon nanotubes. We’re excited to see what comes of this hack of nature. You can read the full paper here.

Even in its natural state, balsa is an interesting material. We once saw someone exploit its water retention abilities to make a rain-activated, shape-shifting prototype for roofing shingles.

Thanks for the tip, [Gervais].

3D Printing With Mussels And Beets

March 5, 2018 by Tom Nardi 19 Comments

What do you get when you combine oven-baked mussels and sugar beets in a kitchen blender? No, it isn’t some new smoothie cleanse or fad diet. It’s an experimental new recyclable 3D printing material developed by [Joost Vette], an Industrial Design Engineering student at Delft University of Technology in the Netherlands. While some of the limitations of the material mean it’s fairly unlikely you’ll be passing over PLA for ground-up shellfish anytime soon, it does have a few compelling features worth looking into.

For one thing, it’s completely biodegradable. PLA is technically biodegradable as it’s usually made primarily of cornstarch, but in reality, it can be rather difficult to break down. Depending on the conditions, PLA could last years exposed to the elements and not degrade to any significant degree. But [Joost] says his creation degrades readily when exposed to moisture; so much so that he theorizes it could have applications as a water-soluble support material when printing with a multiple extruder machine.

What’s more, after the material has been dissolved into the water, it can be reconstituted and put back into the printer. Failed prints could be recycled directly back into fresh printing material without any special hardware. According to [Joost], this process can be repeated indefinitely with no degradation to the material itself, “A lot of materials become weaker when recycled, this one does not.”

So how can you play along at home? The first challenge is finding the proper ratio between water, sugar, and the powder created by grinding up mussel shells necessary to create a smooth paste. It needs to be liquid enough to be extruded by the printer, but firm enough to remain structurally sound until it dries out and takes its final ceramic-like form. As for the 3D printer, it looks like [Joost] is using a paste extruder add-on for the Ultimaker 2, though the printer and extruder combo itself isn’t going to be critical as long as it can push out a material of the same viscosity.

We’ve seen a number of DIY paste extruder mods for 3D printers, which is a good starting point if you’re getting sick of boring old plastic. Before long you might find yourself printing with living tissue.

[Thanks to Mynasru for the tip]