Dave went from a passive decoy to a high-speed boating machine.

Dave The Drive-able Duck Does Donuts

October 6, 2021 by Kristina Panos 9 Comments

[Hey Jude] is tired of the machismo dripping from most modern electronic toys, especially stuff like monster trucks and police/military sets. He grew up on weird stuff, not aggression, and wanted to share the experience of kit-bashing a new toy together alongside his son.

This is essentially an R/C boat stuffed into a decoy duck, but there’s more to it than that. After removing the ballast that made him stay upright, [Hey Jude] performed plastic surgery on both sides of Dave the duck, creating a boat-shaped hole in the bottom, and a hinged bonnet out of the top which serves as an access panel for the boat’s innards. Everything is sealed up with Sugru, though you could probably use caulk or even hot glue (if you wanted something more temporary and less expensive).

The smartest bit has to be the loop on Dave’s back — this makes it easy to lower him into a pond from a footbridge, or rescue him if he stalls in the middle of the water. Check out the footage of Dave’s maiden voyage after the break.

Remote control of things will never get old. Do you have an old Nintendo Zapper lying around? Why not make it do your home automation bidding?

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An Atari ST running a campground reservation system

Atari ST Still Manages Campground Reservations After 36 Years

October 6, 2021 by Robin Kearey 40 Comments

“Don’t fix it if it ain’t broke”. That’s what we guess [Frans Bos] has been thinking for the past few decades, as he kept using his Atari ST to run a booking system for the family campground. (Video, embedded below.)

Although its case has yellowed a bit, the trusty old machine is still running 24/7 from April to October, as it has done every year since 1985. In the video [Frans] demonstrates the computer and its custom campground booking system to [Victor Bart].

To be exact, we’re looking at an Atari 1040STF, which runs on a 68000 CPU and has one full megabyte of RAM: in fact it was one of the first affordable machines with that much memory. Output is through a monochrome display, which is tiny compared to the modern TFT standing next to it, but was apparently much better than the monitor included with a typical DOS machine back in the day.

Since no campground management software was available when he bought the computer, [Frans] wrote his own, complete with a graphical map showing the location of each campsite. Reservations can be made, modified and printed with just a few keystrokes. The only concession to the modern world is the addition of a USB drive; we can imagine it was becoming difficult to store and exchange data using floppy disks in 2021.

We love seeing ancient hardware being actively used in the modern world: whether it’s floppy disks inside a Boeing 747 or an Amiga running a school’s HVAC system. Thanks to [Tinkerer] for the tip.

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Printed Adapter Puts Vintage Lens Back To Work

September 28, 2021 by Tom Nardi 16 Comments

While browsing through an antiques shop, [Nick Morganti] came across a Kodak slide projector with an absolutely massive lens hanging off the front. Nearly a foot long and with a front diameter of approximately four inches, the German-made ISCO optic was a steal for just $10. The only tricky part was figuring out how to use it on a modern DSLR camera.

After liberating the lens from the projector, [Nick] noted the rear seemed to be nearly the same diameter as the threaded M42 mount that was popular with older film cameras. As luck would have it, he already had an adapter that let him use an old Soviet M42 lens on his camera. The thread pitch didn’t match at all, but by holding the lens up to the adapter he was able to experiment a bit with the focus and take some test shots.

Encouraged by these early tests, [Nick] went about designing a 3D printed adapter. His first attempt was little more than a pair of concentric cylinders, and was focused like an old handheld spyglass. This worked, but it was quite finicky to use with the already ungainly lens. His second attempt added internal threads to the mix, which allowed him to more easily control focus. After he was satisfied with the design, he glued a small ring over the adapter so the lens could no longer be unscrewed all the way and accidentally fall out.

To us, this project is a perfect application of desktop 3D printing.[Nick] was able to conceptualize a one-of-a-kind design, test it, iterate on it, and arrive on a finished product, all without having to leave the comfort of his own home. To say nothing of the complex design of the adapter, which would be exceedingly difficult to produce via traditional means. Perhaps some people’s idea of a good time is trying to whittle a lens bayonet out of wood, but it certainly isn’t ours.

So it’s probably little surprise we’ve seen a number of similar projects over the years. From monstrous anamorphic adapters to upgraded optics for the Game Boy Camera, it seems there’s a healthy overlap between the 3D printing and photography communities.

Retro TV Shows Off Family Memories With Raspberry Pi

September 21, 2021 by Tom Nardi 21 Comments

Fascinated by the look and feel of vintage electronics, [Democracity] decided to turn an old Sony Micro TV into a digital picture frame that would cycle through old family photos in style. You’d think the modern IPS widescreen display would stick out like a sore thumb, but thanks to the clever application of a 1/16″ black acrylic bezel and the original glass still installed in the front panel, the new hardware blends in exceptionally well.

Driving the new display is a Raspberry Pi 4, which might sound overkill, but considering the front-end is being provided by DAKboard through Chromium, we can understand the desire for some extra horsepower and RAM. If it were us we’d probably have gone with a less powerful board and a few Python scripts, and of course there are a few turn-key open source solutions out there, though we’ll admit that this is probably faster and easier to setup.

[Democracity] provides some general information on how he took apart the TV and grafted in the new gear, but of course the exact steps will vary a bit depending on which old TV you end up sending to the big parts bin in the sky. We did like that he made sure to keep all the mechanisms for the buttons and knobs intact, so even if they don’t do anything, you can still fiddle around with them.

Otherwise, his steps for setting up a headless Chromium instance are probably more widely applicable. As are the tips about setting up this particular LCD module and getting the display rotated into the proper orientation. If you just follow along for that part of the guide, you can spin up your own stand-alone Raspberry Pi DAKboard endpoint to take the service for a test drive.

It probably won’t come as much of a surprise to hear that this isn’t the first time [Democracity] has upgraded a piece of vintage hardware. Back in 2017, we covered this gorgeous art deco speaker that he outfitted with RGB LEDs and an Amazon Echo Dot. As with the previous post, it’s likely some commenters will be upset that a vintage piece of gear has been gutted for this project. But we’d counter that by saying his family is going to get a lot more enjoyment out of this beautiful piece of hardware now than they would have if it was still collecting dust in a closet.

Robert Dunn holds a button in his hand for controlling a spot welder

Gorgeous Battery Welder Hits The Spot

September 14, 2021 by Ryan Flowers 32 Comments

Raise you’re hand if you’ve ever soldered directly to a battery even though you know better. We’ve all been there. Sometimes we get away with it when we have a small pack and don’t care about longevity. But when [Robert Dunn] needed to build a battery pack out of about 120 Lithium Ion cells, he knew that he had to do it The Right Way and use a battery spot welder. Of course, buying one is too simple for a hacker like [Robert]. And so it was that he decided to Build a Spot Welder from an old Microwave Oven and way too much mahogany, which you can view below the break.

A Battery Cell with a spot welding tab attached — Spot Welding leaves two familiar divots in the attached tab, which can be soldered or welded as need.

For the unfamiliar, a battery spot welder is the magical device that attaches tabs to rechargeable batteries. You’ll notice that all battery packs with cylindrical cells have a tab with two small dimples. These dimples are where high amperage electricity quickly heats the battery terminal and the tab until they’re red hot, welding them together. The operation is done and over in less than a second, well before any heat damage can be done. The tab can then be soldered to or spot welded to another cell.

One of the most critical parts of spot welding batteries is timing. While [Robert Dunn] admits that a 555 timer or even just a manual switch and relay could have done the job, he opted for an Arduino Uno with a 4 character 7 segment LED display that shows the welding time in milliseconds. A 3d printed trigger and welder handle wrap up the hardware nicely.

The build is topped off by a custom mahogany enclosure that is quite a bit overdone. But if one has the wood, the time, the tools and skills (and a YouTube channel perhaps?) there’s no reason not to put in the extra effort! [Robert]’s resulting build is almost too nice, but it’ll certainly get the job done.

Of course, spot welders are almost standard fare here at Hackaday, and we’ve covered The Good, The Bad, and The Solar. Do you have a battery welder project that deserves a spot in Hackaday’s rotation? By all means, send it over to the Tip Line!

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Robert Murray Smith Discusses Rivets and Riveting

Old School Fastener Tutorial Is Riveting

September 10, 2021 by Ryan Flowers 18 Comments

Whether you’re making, repairing, or hacking something together, we all need fastners. Screws, nuts and bolts, and pop rivets are handy sometimes. Various resins and even hot glue are equally useful. In some cases however the right fastener for the job eludes us, and we need another trick up our sleeve.

[Robert Murray Smith] found himself in such a position. His goal was to join two pieces of aluminum that need a nice finish on both sides. Neither glue, pop rivets, screws, nuts or bolts would have been appropriate. [Robert] is always flush with ideas both new and old, and he resorted to using an old school fastener as explained as explained in his video “How To Make And Use Rivets“.

In the video below the break, [Robert] goes into great detail about making a simple rivet die from a 5mm (3/16”) piece of flat steel, creating the rivet from a brass rod, and then using the flush rivet to join two pieces of aluminum. The simple tooling he uses makes the technique available to anybody with a propane torch, a vise, some basic tools, and a simple claw hammer. We also appreciate [Robert]’s discussion of cold riveting, hot riveting, and annealing the rivets as needed.

Not only is riveting a technique thousands of years old, its advancement and application during the Industrial Revolution enabled technologies that couldn’t have existed otherwise. Hackaday’s own [Jenny List] did a wonderful write up about rivets in 2018 that you won’t want to miss!

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MC68k SBC with a monitor, keyboard and mouse

Motorola 68000 SBC Runs Again With A Raspberry Pi On Top

August 31, 2021 by Robin Kearey 30 Comments

Single-board computers have been around a long time: today you might be using a Raspberry Pi, an Arduino, or an ESP32, but three decades ago you might find yourself programming a KIM-1, an Intel SDK-85, or a Motorola 68000 Educational Computer Board. These kind of boards were usually made by processor manufacturers to show off their latest chips and to train engineers who might use these chips in their designs.

[Adam Podstawczyński] found himself trying to operate one of these Motorola ECBs from 1981. This board contains a 68000 CPU (as used in several Macintoshes and Amigas), 32 kB of RAM, and a ROM program called TUTOR. Lacking any keyboard or monitor connections, the only way to communicate with this system is a pair of serial ports. [Adam] decided to make the board more accessible by adding a Raspberry Pi extended with an RS232 Hat. This add-on board comes with two serial ports supporting the +/- 12 V signal levels used in older equipment.

It took several hours of experimenting, debugging, and reading the extensive ECB documentation to set up a reliable connection; as it turns out, the serial ports can operate in different modes depending on the state of the handshake lines. When the Pi’s serial ports were finally set up in the right mode, the old computer started to respond to commands entered in the terminal window. The audio interface, meant for recording programs on tape, proved more difficult to operate reliably, possibly due to deteriorating capacitors. This was not a great issue, because the ECB’s second serial port could also be used to save and load programs directly into its memory.

With the serial connections working, [Adam] then turned to the aesthetics of his setup and decided to make a simple case out of laser-cut acrylic and metal spacers. Custom ribbon cables for the serial ports and an ATX break-out board for power connections completed the project, and the 40-year-old educational computer is now ready to educate its new owner on all the finer points of 68000 programming. In the video (embedded after the break) he shows the whole process of getting the ECB up and running.

[Adam] made a similarly clever setup with a Commodore 64 and an Arduino earlier. [Jeff Tranter] recreated a similar 68000 development board from scratch. And a few years ago we even featured our own custom-built 68k computer.

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