How To Restore Your 19th-Century Lancashire Boiler To Hold 120 PSI

February 23, 2026 by Maya Posch 14 Comments

The Industrial Revolution was powered by steam, with boilers being a crucial part of each steam engine, yet also one of the most dangerous elements due to the high pressures involved. The five Lancashire boilers at the Claymills Pumping Station are relatively benign in this regard, as they operate at a mere 80 PSI unlike e.g. high-pressure steam locomotives that can push 200 – 300 PSI. This doesn’t mean that refurbishing one of these boilers is an easy task and doesn’t involve plugging a lot of leaks, as the volunteers at this pumping station found out.

At this Victorian-era pumping station there are a total of five of these twin-flue Lancashire boilers, all about 90 years old after a 1930s-era replacement, with them all gradually being brought back into service. The subject of the video is boiler 1, which was last used in 1971 before the pumping station was decommissioned. Boilers 2 and 3 were known to be in a pretty bad condition, and they needed a replacement for boiler 5 as it was about to go down for maintenance soon.

Although the basic idea behind a Lancashire boiler is still to boil water to create steam, it’s engineered to do this as efficiently as possible to save fuel. This is why it has two flues where the burning coal deposits its thermal energy, which then goes on to heat the surrounding water. The resulting pressure from the steam also means that there are a lot of safeties to ensure that things do not get too spicy.

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How Safe Are Old Airbags, Anyway?

February 23, 2026 by Zoe Skyforest 56 Comments

Automotive airbags are key safety devices that aim to reduce injuries and mortality in the event of motor vehicle accidents. These rapidly-inflating cushions act to soften the blow of an impact, catching occupants of the vehicle and preventing them from hitting hard parts of the vehicle’s interior.

Airbags are rigorously tested to perform as faultlessly as possible under all conditions. However, no system is perfect, and every automotive component has an expected service life. The question is—how old is too old when it comes to airbags? The answer is not exactly straightforward.
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Retrotechtacular: Bleeding-Edge Memory Devices Of 1959

February 21, 2026 by Maya Posch 6 Comments

Although digital computers are – much like their human computer counterparts – about performing calculations, another crucial element is that of memory. After all, you need to fetch values from somewhere and store them afterwards. Sometimes values need to be stored for long periods of time, making memory one of the most important elements, yet also one of the most difficult ones. Back in the 1950s the storage options were especially limited, with a 1959 Bell Labs film reel that [Connections Museum] digitized running through the bleeding edge of 1950s storage technology.

After running through the basics of binary representation and the difference between sequential and random access methods, we’re first taking a look at punch cards, which can be read at a blistering 200 cards/minute, before moving onto punched tape, which comes in a variety of shapes to fit different applications.

Electromechanical storage in the form of relays are popular in e.g. telephone exchanges, as they’re very fast. These use two-out-of-five code to represent the phone numbers and corresponding five relay packs, allowing the crossbar switch to be properly configured.

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The Requirements Of AI

February 19, 2026 by Al Williams 77 Comments

The media is full of breathless reports that AI can now code and human programmers are going to be put out to pasture. We aren’t convinced. In fact, we think the “AI revolution” is just a natural evolution that we’ve seen before. Consider, for example, radios. Early on, if you wanted to have a radio, you had to build it. You may have even had to fabricate some or all of the parts. Even today, winding custom coils for a radio isn’t that unusual.

But radios became more common. You can buy the parts you need. You can even buy entire radios on an IC. You can go to the store and buy a radio that is probably better than anything you’d cobble together yourself. Even with store-bought equipment, tuning a ham radio used to be a technically challenging task. Now, you punch a few numbers in on a keypad.

The Human Element

What this misses, though, is that there’s still a human somewhere in the process. Just not as many. Someone has to design that IC. Someone has to conceive of it to start with. We doubt, say, the ENIAC or EDSAC was hand-wired by its designers. They figured out what they wanted, and an army of technicians probably did the work. Few, if any, of them could have envisoned the machine, but they can build it.

Does that make the designers less? No. If you write your code with a C compiler, should assembly programmers look down on you as inferior? Of course, they probably do, but should they?

If you have ever done any programming for most parts of the government and certain large companies, you probably know that system engineering is extremely important in those environments. An architect or system engineer collects requirements that have very formal meanings. Those requirements are decomposed through several levels. At the end, any competent programmer should be able to write code to meet the requirements. The requirements also provide a good way to test the end product.

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Ancient Ice Production

February 18, 2026 by Al Williams 53 Comments

Today, we take ice for granted. But having ice produced in your home is a relatively modern luxury. As early as 1750 BC, ancient people would find ice on mountains or in cold areas and would harvest it. They’d store it, often underground, with as much insulation as they could produce given their level of technology.

A yakhchāls in Yazd province (by [Pastaitkaen] CC BY-SA 3.0).

By 500 BC, people around Egypt and what is now India would place water in porous clay pots on beds of straw when the night was cold and dry. Even if the temperature didn’t freeze, the combination of evaporation and radiative cooling could produce some ice. However, this was elevated to a high art form around 400 BC by the Persians, who clearly had a better understanding of physics and thermodynamics than you’d think.

The key to Persian icemaking was yakhchāls. Not all of them were the same, but they typically consisted of an underground pit with a conical chimney structure. In addition, they often had shade walls and ice pits as well as access to a water supply.

Solar Chimney

The conical shape optimizes the solar chimney effect, where the sun heats air, which then rises. The top was typically not open, although there is some thought that translucent marble may have plugged the top to admit light while blocking airflow. yakhchālThe solar chimney produces an updraft that tends to cool the interior. The underground portion of the yakhchāl has colder air, as any hot air rises above the surface.

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The Complicated Legacy Of Mind Controlled Toys

February 17, 2026 by Tom Nardi 15 Comments

Imagine a line of affordable toys controlled by the player’s brainwaves. By interpreting biosignals picked up by the dry electroencephalogram (EEG) electrodes in an included headset, the game could infer the wearer’s level of concentration, through which it would be possible to move physical objects or interact with virtual characters. You might naturally assume such devices would be on the cutting-edge of modern technology, perhaps even a spin-off from one of the startups currently investigating brain-computer interfaces (BCIs).

But the toys in question weren’t the talk of 2025’s Consumer Electronics Show, nor 2024, or even 2020. In actual fact, the earliest model is now nearly as old as the original iPhone. Such is the fascinating story of a line of high-tech toys based on the neural sensor technology developed by a company called Neurosky, the first of which was released all the way back in 2009.

Yet despite considerable interest leading up to their release — fueled at least in part by the fact that one of the models featured Star Wars branding and gave players the illusion of Force powers — the devices failed to make any lasting impact, and have today largely fallen into obscurity. The last toy based on Neurosky’s technology was released in 2015, and disappeared from the market only a few years later.

I had all but forgotten about them myself, until I recently came across a complete Mattel Mindflex at a thrift store for $8.99. It seemed a perfect opportunity to not only examine the nearly 20 year old toy, but to take a look at the origins of the product, and find out what ultimately became of Neurosky’s EEG technology. Was the concept simply ahead of its time? In an era when most people still had flip phones, perhaps consumers simply weren’t ready for this type of BCI. Or was the real problem that the technology simply didn’t work as advertised?

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How Volunteers Saved A Victorian-Era Pumping Station From Demolition

February 16, 2026 by Maya Posch 13 Comments

D-engine of the Claymills Pumping Station. (Credit: John M)

Although infrastructure like a 19th-century pumping station generally tends to be quietly decommissioned and demolished, sometimes you get enough people looking at such an object and wondering whether maybe it’d be worth preserving. Such was the case with the Claymills Pumping Station in Staffordshire, England. After starting operations in the late 19th century, the pumping station was in active use until 1971. In a recent documentary by the Claymills Pumping Station Trust, as the start of their YouTube channel, the derelict state of the station at the time is covered, as well as its long and arduous recovery since they acquired the site in 1993.

After its decommissioning, the station was eventually scheduled for demolition. Many parts had by that time been removed for display elsewhere, discarded, or outright stolen for the copper and brass. Of the four Woolf compounding rotative beam engines, units A and B had been shut down first and used for spare parts to keep the remaining units going. Along with groundwater intrusion and a decaying roof, it was in a sorry state after decades of neglect. Restoring it was a monumental task.

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