Putting Crimpers To The Test: How Good Are Our Crimp Tools?

June 26, 2018 by Jenny List 90 Comments

Almost every project of mine from the last quarter century, if it has contained any wiring, has featured somewhere at least one crimp connector. There are a multiplicity of different types of crimp, but in this case I am referring to the ubiquitous variety with a red, blue, or yellow coloured plastic sleeve denoting the wire size they are designed for. They provide a physically robust and electrically sound connection that is resistant to wire fatigue due to vibration, and that can carry hefty currents at high voltages without any problems.

You might expect this to now head off into the detail of crimp connection, but my colleague Dan has already detailed what makes a good or a bad crimp. Instead recently my constant searches for weird and wonderful things to review for your entertainment led me to a new crimp tool, and thence to a curiosity about the effectiveness of different styles of tool. So I’m going to evaluate the three different crimping methods available to me, namely my shiny new ratchet crimp pliers, my aged simple crimp pliers, and for comparison an ordinary pair of pliers. I’ll take a look at the physical strength of each crimping method followed by its electrical effectiveness, but first it’s worth looking at the tools themselves.

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Lost In Space Gets 3D Printing Right

June 25, 2018 by Tom Nardi 100 Comments

When it has become so common for movies and television to hyper-sensationalize engineering, and to just plain get things wrong, here’s a breath of fresh air. There’s a Sci-Fi show out right now that wove 3D printing into the story line in a way that is correct, unforced, and a fitting complement to that fictional world.

With the amount of original content Netflix is pumping out anymore, you may have missed the fact that they’ve recently released a reboot of the classic Lost in Space series from the 1960’s. Sorry LeBlanc fans, this new take on the space traveling Robinson family pretends the 1998 movie never happened, as have most people. It follows the family from their days on Earth until they get properly lost in space as the title would indicate, and is probably most notable for the exceptional art direction and special effects work that’s closer to Interstellar than the campy effects of yesteryear.

But fear not, Dear Reader. This is not a review of the show. To that end, I’ll come right out and say that Lost in Space is overall a rather mediocre show. It’s certainly gorgeous, but the story lines and dialog are like something out of a fan film. It’s overly drawn out, and in the end doesn’t progress the overarching story nearly as much as you’d expect. The robot is pretty sick, though.

No, this article is not about the show as a whole. It’s about one very specific element of the show that was so well done I’m still thinking about it a month later: its use of 3D printing. In Lost in Space, the 3D printer aboard the Jupiter 2 is almost a character itself. Nearly every member of the main cast has some kind of interaction with it, and it’s directly involved in several major plot developments during the season’s rather brisk ten episode run.

I’ve never seen a show or movie that not only featured 3D printing as such a major theme, but that also did it so well. It’s perhaps the most realistic portrayal of 3D printing to date, but it’s also a plausible depiction of what 3D printing could look like in the relatively near future. It’s not perfect by any means, but I’d be exceptionally interested to hear if anyone can point out anything better.

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Linux Fu: The Great Power Of Make

June 22, 2018 by Al Williams 76 Comments

Over the years, Linux (well, the operating system that is commonly known as Linux which is the Linux kernel and the GNU tools) has become much more complicated than its Unix roots. That’s inevitable, of course. However, it means old-timers get to slowly grow into new features while new people have to learn all in one gulp. A good example of this is how software is typically built on a Linux system. Fundamentally, most projects use make — a program that tries to be smart about running compiles. This was especially important when your 100 MHz CPU connected to a very slow disk drive would take a day to build a significant piece of software. On the face of it, make is pretty simple. But today, looking at a typical makefile will give you a headache, and many projects use an abstraction over make that further obscures things.

In this article, I want to show you how simple a makefile can be. If you can build a simple makefile, you’ll find they have more uses than you might think. I’m going to focus on C, but only because that’s sort of the least common denominator. A make file can build just about anything from a shell prompt.

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This Is The Year Conference Badges Get Their Own Badges

June 21, 2018 by Brian Benchoff 17 Comments

Over the last few years, the art and artistry of printed circuit boards has moved from business cards to the most desirable of all disposable electronics. I speak, of course, of badgelife. This is the community built on creating and distributing independent electronic conference badges at the various tech and security conferences around the globe.

Until now, badgelife has been a loose confederation of badgemakers and distributors outdoing themselves each year with ever more impressive boards, techniques, and always more blinky bling. The field is advancing so fast there is no comparison to what was being done in years past; where a simple PCB and blinking LED would have sufficed a decade ago, now we have customized microcontrollers direct from the factory, fancy new chips, and the greatest art you’ve ever seen.

Now we have reached a threshold. The badgelife community has gotten so big, the badges are getting their own badges. This is the year of the badge add-on. We’re all building tiny trinkets for our badges, and this time, they’ll all work together. We’re exactly one year away from a sweet Voltron robot made of badges.

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Make A Natural Language Phone Bot Like Google’s Duplex AI

June 21, 2018 by Steven Dufresne 15 Comments

After seeing how Google’s Duplex AI was able to book a table at a restaurant by fooling a human maître d’ into thinking it was human, I wondered if it might be possible for us mere hackers to pull off the same feat. What could you or I do without Google’s legions of ace AI programmers and racks of neural network training hardware? Let’s look at the ways we can make a natural language bot of our own. As you’ll see, it’s entirely doable.

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Teardown: Box Of Pain (Gom Jabbar Sold Separately)

June 20, 2018 by Tom Nardi 34 Comments

I immediately felt uncomfortable when I realized this thing is called the “Breo iPalm520 Acupressure Hand Massager”. You’re supposed to stick your hand into it, and through unknown machinations it performs some kind of pressure massage complete with heating action. It’s like one of those pain boxes from Dune. It’s all the more disturbing when you realize the red button on the thing is an emergency release. That’s right, once your hand is in this contraption you can’t take it out until the thing has had its way with you or you tap out.

At least once a week I try to get to the local thrift store to look for interesting things. I’d like to be more specific than “interesting things”, but truth be told, I never really know what I’m looking for until I see it. Sure there’s the normal consumer electronics kind of stuff, but I’ve also found some very nice laboratory equipment, computer parts, software, technical books, etc. You just have to go regularly and keep an eye out for the occasional needle amongst the hay.

I want you to know, Dear Readers, that I did briefly summon the courage to put my hand into this thing and turn it on. Now I am not what one might call an overly brave man, and perhaps that might explain my personal experience. But when it started to hum and heat up, constricting around my hand to the point I couldn’t move my fingers, I screamed like a child and mashed the emergency button as if I was a pilot trying to eject from a mortally wounded aircraft. As far as Frank Herbert is concerned, I’m no human at all.

In an effort to better understand this torture device, lets open it up and see what lurks beneath that futuristic exterior.

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Buttery Smooth Fades With The Power Of HSV

June 18, 2018 by Kerry Scharfglass 20 Comments

In firmware-land we usually refer to colors using RGB. This is intuitively pleasing with a little background on color theory and an understanding of how multicolor LEDs work. Most of the colorful LEDs we are use not actually a single diode. They are red, green, and blue diodes shoved together in tight quarters. (Though interestingly very high end LEDs use even more colors than that, but that’s a topic for another article.) When all three light up at once the emitted light munges together into a single color which your brain perceives. Appropriately the schematic symbol for an RGB LED without an onboard controller typically depicts three discrete LEDs all together. So it’s clear why representing an RGB LED in code as three individual values {R, G, B} makes sense. But binding our representation of color in firmware to the physical system we accidentally limit ourselves.

Last time we talked about color spaces, we learned about different ways to represent color spatially. The key insight was that these models called color spaces could be used to represent the same colors using different groups of values. And in fact that the grouped values themselves could be used to describe multidimensional spacial coordinates. But that post was missing the punchline. “So what if you can represent colors in a cylinder!” I hear you cry. “Why do I care?” Well, it turns out that using colorspace can make some common firmware tasks easier. Follow on to learn how!

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