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Save Fingers, Save Lives With A No-Voltage Release For The Shop

September 6, 2018 by 41 Comments

Imagine the scenario: you’re spending some quality time in the shop with your daughter, teaching her the basics while trying to get some actual work done. You’re ripping some stock on your cheap table saw when your padiwan accidentally hooks the power cord with her foot and pulls out the plug. You have a brief chat about shop safety and ask her to plug it back in. She stoops to pick up the cord and plugs it back in while her hand is on the table! Before you can stop the unfolding tragedy, the saw roars to life, scaring the hell out of everyone but thankfully doing no damage.

If that seems strangely specific it’s because it really happened, and my daughter was scared out of the shop for months by it. I’ll leave it to your imagination what was scared out of me by the event. Had I only known about no-voltage release switches, or NVRs, I might have been able to avoid that near-tragedy. [Gosforth Handyman] has a video explaining NVRs that’s worth watching by anyone who plugs in anything that can spin, cut, slice, dice, and potentially mutilate. NVRs, sometimes also called magnetic contactors, do exactly what the name implies: they switch a supply current on and off, but automatically switch to an open condition if the supply voltage fails.

Big power tools like table saws and mills should have them built in to prevent a dangerous restart condition if the supply drops, but little tools like routers and drills can still do a lot of damage if they power back up while switched on. [Gosforth] built a fail-safe power strip for his shop from a commercial NVR, and I’d say it’s a great idea that’s worth considering. Amazon has a variety of NVRs that don’t cost much, at least compared to the cost of losing a hand.

True, an NVR power strip wouldn’t have helped me with that cheap table saw of yore, but it’s still a good idea to put some NVR circuits in your shop. Trust me, it only takes a second’s inattention to turn a fun day in the shop into a well-deserved dressing down by an angry mother. Or worse.

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Ask Hackaday: Managing Inspiration

September 6, 2018 by 65 Comments

For most of us, hacking is a hobby, something to pass a few idle hours and satisfy our need to create. Precious few of us get to live the dream of being paid to tinker; most of us need some kind of day job to pay the bills and support our hacking habits. This necessarily creates an essential conflict, rooted in the fact that we all only have 24 hours to spread around every day: I need to spend my time working so I can afford to hack, but the time I spend working to earn money eats away at my hacking time. That’s some catch, that Catch-22.

From that primary conflict emerges another one. Hacking is a hugely creative process, and while the artist or the author might not see it that way, it’s true nonetheless. Unless we’re straight-up copying someone else’s work, either because they’ve already solved the same problem we’re working on and we just need to get it done, or perhaps we’re just learning a new skill and want to stick to the script, chances are pretty good that we’re hitting the creative juices hard when we build something new. And that requires something perhaps even more limiting than time: inspiration. How you manage inspiration in large part dictates how productive you are in your creative pursuits.

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Electromagnetic Field: A Hacked Knitting Machine, Knitting The Universe

September 6, 2018 by 9 Comments

A large hacker camp attracts attendees from all over the world, and at the recent Electromagnetic Field in the UK there were certainly plenty of international visitors. Probably one of those with the longest journey was [Sarah Spencer] from Australia, and she deserves our admiration not just for her work but also for devoting much of her meagre luggage space to the installation she’d brought over for the event. In the lounge tent you could find the Knitted Universe, a map of the night sky with light-up Neopixel constellations covering an entire wall, and among the talks you could find her in-depth description of how  she created it by hacking a 1980s Brother knitting machine into a network printer.

She starts with a potted history of knitting machine hacking, leading to the use of an emulated floppy drive replacing the mechanical item used to store scanned designs on the original hardware. She took an existing hack for a 16-bit Brother knitting machine and re-wrote it for her later 32-bit model, and then created a web interface for it called Octoknit which runs upon a Raspberry Pi. We’re then taken through the operation of a knitting machine and her further adventures in reverse engineering the file format. She ends up with a dithered 4-colour image, but there remains a problem. On the Brother, colour changes are performed by pressing a button, so something to automate the process was required. This task was taken on by her husband, who created an Arduino-driven mechanical button-presser in what had become a team effort. With this in place her only manual task became a periodic adjustment of the weight that preserves the tension in the finished knit.

Finally she moves on to the Knitted Universe itself, which at that point had become something of a viral sensation.  Those of us who have created hacker camp installations will appreciate the volume of work that went into the piece, and she truly deserves the applause at the end of the talk. Watch it below the break, it’s a fascinating half-hour.

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All The Badges Of DEF CON 26 (vol 4)

September 5, 2018 by 3 Comments

From a cockroach filled with LEDs, to an impressively dense 576 RGB LED display, and even a hunk of carpet, our final installment of the unofficial hardware badges at DEF CON 26 are beyond impressive. I tried to see every badge and speak to every badge maker this year. So far we’ve covered a ton of badges in volume 1, volume 2, and volume 3 of this series, and now it’s time to finish up!

If I didn’t get a chance to cover your badge in these articles, we still want to hear about it. What everyone wants is to dig into the details of these gorgeous examples of unique hardware. So post a project page for you badge on Hackaday.io, and make sure you get on the Conference Badges list that has been growing by leaps and bounds.

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Intro To Docker: Why And How To Use Containers On Any System

September 5, 2018 by 72 Comments

If you have your ear even slightly to the ground of the software community, you’ll have heard of Docker. Having recently enjoyed a tremendous rise in popularity, it continues to attract users at a rapid pace, including many global firms whose infrastructure depends on it. Part of Docker’s rise to fame can be attributed to its users becoming instant fans with evangelical tendencies.

But what’s behind the popularity, and how does it work? Let’s go through a conceptual introduction and then explore Docker with a bit of hands-on playing around.

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A Servo Powered Robotic Arm, But Like You’ve Never Seen Before

September 4, 2018 by 26 Comments

We’ve written about a lot of DIY robotic arms. Some of them are high-performance, some are inexpensive, and some are just uniquely fun. This one certainly falls into the last category; whilst watching an episode of Black Mirror, [Gear Down For What] was struck by inspiration for a thin robotic limb. After some iterations he has a final prototype, and it’s quite something to see in action.

To make a robotic arm as slender as possible, the actuators can’t be mounted on the arm itself but must instead drive the arm remotely. There are a number of ways of doing this, and though [Gear Down For What] considered using pneumatics or hydraulics, he opted to keep it simple with RC servos which produced a nifty solution that we really like.

The arm is made out of a series of 3D printed ball joints, allowing rotation in any direction. The tricky bit is transferring the force from the servos to each joint. Initially bare fishing line was considered, but this made the remote joints difficult to control when lower joints were moving. The solution was to use the fishing line inside of tubing, similar to the way that bike brakes operate. This allows the force to be carried to the appropriate joint regardless of lower movement. Each joint needs an x and y tension to allow it to rotate in any direction, which means an army of sixteen servos is needed to operate the eight segment arm.

Robotic arms are always fun to build and we’ve seen some pretty neat uses for them, such as mapping magnetic fields in 3D, or teaching sign language.

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The E-Waste Apocalypse Looms

September 2, 2018 by 13 Comments

What does post-apocalyptic technology look like? Well, that kind of depends on the apocalypse. Regardless of the cause, we’ll need to be clever and resourceful and re-learn ancient crafts like weaving and pottery-making. After all, the only real apocalyptic constants are the needs of the survivors. Humans need clothing and other textiles. Fortunately, weaving doesn’t require electricity—just simple mechanics, patience, and craftsmanship.

If it turns out the apocalypse is scheduled for tomorrow, we’ll have piles and piles of e-waste as fodder for new-old looms. This adorable loom is a mashup of old and new technologies that [Kati Hyyppä] built at an artist residency in Latvia, a country with a rich historical tapestry of textile-making. It combines a cheerful orange telephone with an old cassette player and some telescoping rods from a radio antenna. [Kati] reused the phone’s hang-up switch to trigger tunes from a deconstructed toddler toy every time the receiver is lifted. Check it out after the beep break.

And yeah, you’re right, it does use batteries. But the looming part doesn’t require power, only the music. In case of apocalypse, just scrounge up a solar panel.

If you’d rather be prepared to have to make your own clothes someday, print this loom beforehand.

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