Non-Newtonian Batteries

September 2, 2018 by Brian McEvoy 43 Comments

Batteries placed in harm’s way need to be protected. A battery placed where a breakdown could endanger a life needs to be protected. Lithium-ion batteries on the bottoms of electric cars are subject to accidental damage and they are bathed in flame-retardant epoxy inside a metal sled. Phone batteries are hidden behind something that will shatter or snap before the battery suffers and warrant inspection. Hoverboard batteries are placed behind cheap plastic, and we have all seen how well that works. Batteries contain chemicals with a high density of energy, so the less exploding they do, the better.

Researchers at Oak Ridge National Laboratory have added a new ingredient to batteries that makes them armored but from the inside. The ingredient is silica spheres so fine it is safe to call it powder. The effect of this dust is that the electrolyte in every battery will harden like cornstarch/water then go right back to being a liquid. This non-Newtonian fluid works on the ~~principal~~ principle of shear-thickening which, in this case, says that the suspension will become harder as shear force is applied. So, batteries get rock hard when struck, then go back to being batteries when it is safe.

Non-Newtonian fluids are much fun, but we’re also happy to see them put to use. The same principle works in special speed bumps to allow safe drivers to continue driving but jolts speeders. Micromachines can swim in non-Newtonian fluids better than water in some cases.

The Challenges Of Shipping From China – Life Of A Flailing Tube Man

August 30, 2018 by Bob Baddeley 97 Comments

Last summer was an exercise in developing a completely different kind of product from my normal wheelhouse; a costume. My Halloween costume had been so popular that I decided to have a go at commercializing it, and that took me on a path into manufacturing that I hadn’t yet taken; shipping by boat from China. The short version is it’s a ridiculously difficult mess. Continue reading “The Challenges Of Shipping From China – Life Of A Flailing Tube Man” →

A CNC Woodworking Tool That Does The Hard Parts

August 28, 2018 by Kerry Scharfglass 26 Comments

Drawn along in the wake of the 3d printing/home shop revolution has been the accessibility of traditional subtractive CNC equipment, especially routers and mills. Speaking of, want a desktop mill? Try a Bantam Tools (née Othermachine) Desktop Milling Machine or a Carvey or a Carbide 3D Nomad. Tiny but many-axis general purpose mill? Maybe a Pocket NC. Router for the shop? Perhaps a Shapeoko, or an X-Carve, or a ShopBot, or a… you get the picture. [Rundong]’s MatchSticks device is a CNC tool for the shop and it might be classified as a milling machine, but it doesn’t quite work the way a more traditional machine tool does. It computer controls the woodworker too.

At a glance MatchSticks probably looks most similar to a Pocket NC with a big Makita router sticking out the side. There’s an obvious X-axis spoilboard with holes for fixturing material, mounted to a gantry for Z-axis travel. Below the big friendly handle on top is the router attached to its own Y-axis carriage. The only oddity might be the tablet bolted to the other side. And come to think of it the surprisingly small size for such an overbuilt machine. What would it be useful for? MatchSticks doesn’t work by processing an entire piece of stock at once (that what you’re for, adaptable human woodworker) it’s really a tool for doing the complex part of the job – joinery – and explaining to the human how to do the rest.

The full MatchSticks creation flow goes like this:

Choose a design to make on the included interface and specify the parameters you want (size, etc).
The MatchSticks tool will suggest what material stocks you need, and then ask you to cut them to size and prepare them using other tools.
For any parts which require CNC work the tool will help guide the user to fixture the stock to its bed, then do the cutting itself.
Once everything is ready for final assembly the MatchSticks will once again provide friendly instructions for where to pound the mallet.

In this way [rundong], [sarah], [jeremy], [ethan], and [eric] were able to build a much smaller machine tool without sacrificing much practical functionality. It’s almost software-like in it’s focus on a singular purpose. Why reinvent what the table saw can do when the user probably already has access to a table saw that will cut stock better? MatchSticks is an entire machine bent around one goal, making the hard stuff easier.

It’s worth noting that MatchSticks was designed as an exploration into computer/human interaction for the ACM Conference on Human Factors in Computing Systems so it’s not a commercial product quite yet (we’re eagerly waiting!). For a much more in depth look at the project and its goals and learnings the full research paper is available here. Their intro video is down after the break.

Thanks [ethan] for the tip!

Continue reading “A CNC Woodworking Tool That Does The Hard Parts” →

GPL Violations Cost Creality A US Distributor

August 27, 2018 by Tom Nardi 92 Comments

One of the core tenets of free and open source software licenses is that you’re being provided source code for a project with the hope that you’ll “pay it forward” if and when you utilize that code. In fact some licenses, such as the GNU Public License (GPL), require that you keep the source code for subsequent spin-offs or forks open. These are known as viral licenses, and the hope is that they will help spread the use of open source as derivative works can’t turn around and refuse to release their source code.

Unfortunately, not everyone plays by the rules. In a recent post on their blog, Printed Solid has announced they are ending their relationship with Chinese manufacturer Creality, best known for their popular CR-10 printer. Creality produces a number of printers which make use of Marlin, a GPLv3 licensed firmware that runs (in some form or another) a large majority of desktop 3D printers. But as explained in the blog post, Printed Solid has grown tired with the manufacturer’s back and forth promises to comply with the viral aspects of the GPL license.

Rather than helping to support a company they believe is violating the trust of the open source community, they have decided to mark down their existing stock of Creality printers to the point they will be selling them at a loss until they run out. In addition, for each Creality printer that is sold Printed Solid has promised to make a $50 USD donation to the development of Marlin saying: “if Creality won’t support Marlin development then we will.”

As is often the case when tempers are high and agreements break down, Printed Solid has also pulled back the curtain a bit as to the relationship they have had thus far with the manufacturer. According to the blog post, Printed Solid claims that some models of Creality printers have had a 100% fault rate, and that the company needed to repair and tweak the machines before sending them out to customers. The not so subtle implication being that Creality printers have been benefiting from the work Printed Solid has been doing on their hardware, and that purchasing a unit direct from the manufacturer could be a dicey proposition.

We’ve previously covered an issue with Creality’s CR-10S printer that required the end-user to replace an SMD capacitor just to get reliable results out of the machine, and of course we’ve talked of the extra work that’s often required when wrangling a low-end Chinese printer. It’s even more disheartening when you realize cheap machines sold by shady manufacturers are pushing open source manufacturers out of business.

FOSSCON 2018: Hacking The Indego Bike Sharing API

August 27, 2018 by Tom Nardi 5 Comments

It’s often said that necessity of the mother of invention, but as a large portion of the projects we cover here at Hackaday can attest, curiosity has to at least be its step-mother. Not every project starts with a need, sometimes it’s just about understanding how something works. That desire we’ve all felt from time to time, when we’ve looked at some obscure piece of hardware or technology and decided that the world would be a slightly better place if we cracked it open and looked at what spilled out.

That’s precisely the feeling Eric O’Callaghan had when he looked out the window of his Philadelphia apartment a few years back and saw something unusual. Seemingly overnight, they had built an automated Indego bike sharing station right across the street. Seeing the row of light blue bicycles sitting in their electronic docks, he wondered how the system worked, and what kind of data they might be collecting. He didn’t need to rent a bike, he hadn’t even ridden one in years, but he suddenly had a strong urge to go across the street and learn as much as he could about this system.

He recently presented those findings during FOSSCON 2018 at the International House in Philadelphia, in the hopes that others might be interested in getting involved. Currently Eric is one of the only people who’s investigating the public data Indego offers, and as his personal MySQL database has now surpassed 15 million rows of data, he’s hoping to get some developers with big data experience into the fray. His approach to making this data useful is an interesting one which I’ll dive into after the break.

Continue reading “FOSSCON 2018: Hacking The Indego Bike Sharing API” →

Selling Everything, Moving To Asia, And Setting Up A Company

August 27, 2018 by Sean Boyce 50 Comments

Today I don’t have a hack for you. I have a story, one that I hope will prove useful to a few of you who are considering a move to Asia to chase opportunities here.

Seven years ago, I was a pretty stereotypical starving hacker. I had five jobs: A full-time dead-end job in biotech, and four part-time or contract gigs that were either electronic hardware design or programming. I worked perhaps 50 hours a week, and was barely past the poverty line – I was starting to wonder why I spent so much time in school. I saw the economic growth in Asia as an attractive but risky opportunity.

Check out that image above…France? No, this is Shenzhen and let’s face it: many exciting things are made there (even the copies). After a short visit to the region, I decided to take that risk but not in Shenzhen. I sold everything I owned and moved from Canada to Vietnam and started a company. Over the last seven years things have worked out well, although I certainly wish I had known more about the process before I got on a plane. This article is about the general path I took to get where I am. Obviously I don’t know the legal framework of every country in Asia, but speaking in generalities I hope that I can cover some interesting points for the curious and adventurous.

Continue reading “Selling Everything, Moving To Asia, And Setting Up A Company” →

2018 Electromagnetic Field Badge: It’s An Entire Phone!

August 26, 2018 by Jenny List 16 Comments

As is always the case with a significant hacker camp, we’ve been awaiting the official badge announcement for the upcoming Electromagnetic Field 2018 hacker camp with huge interest. These badges, for readers who may have been on Mars for the past few years, are part of a lively scene of wearable electronics at hacker conferences and camps, and can usually be expected to sport a fully-fledged computer in their own right along with other special functionality.

The announcement of the 2018 badge, dubbed the TiLDA Mk4, does not disappoint. We’d been told that there would be an on-site GSM network for which the welcome packs would contain a SIM, and the well-prepared among us had accordingly dusted off our old Nokia handsets alongside our DECT phones. What we hadn’t expected was that the SIM would be for the badge, because the Mk4 is a fully-fledged hackable mobile phone in its own right. The network will be fully functional for calls and texts within the camp, though since it does not explicitly say so we expect that external calls may be an impossibility. Afterwards though it will remain a usable device on any GSM network, giving it a lease of post-camp life that may see more of them staying in use rather than joining the hacker’s dusty collection in a drawer.

Beyond the party-piece phone it appears to follow the lead of its 2016 predecessor, with the same Python environment atop a TI chipset including an MSP432E4 ARM Cortex M4F microcontroller running at 120MHz with 256kB of internal and 8MB of external RAM, a CC3210 WiFi processor, and the usual battery of sensors, LEDs and GPIOs. Importantly, it also has a Shitty Add-on connector. The 2016 badge was remarkably easy to develop for, and we expect that there will soon be an impressive array of apps for this badge too. If any reader would like to put together a Hackaday feed reader app, we can’t offer you fortune but fame such as we can bestow awaits.

We’ll bring you more information as we have it about the TiLDA Mk4, as well as a hands-on report when one lands in front of us. Meanwhile you’d like to see a retrospective of past EMF badges as a demonstration of where this one has come from, have a read of our coverage of the 2016 and 2014 badges.