Road Sign Hacking

We’ve all seen these on the side of the road and wondered how we could change the message. It turns out that it is actually pretty easy. There’s a keypad inside for programming that is often still set with a default password of “DOTS”. Even if the password has been changed, you can reset it right there pretty quickly. We shouldn’t even need to warn you that it is illegal to tamper with these, so unless there really are zombies ahead, you probably shouldn’t mess with it.

[via Neatorama]

How-to: Bus Pirate V1, Improved Universal Serial Interface

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We use the Bus Pirate to interface a new chip without writing code or designing a PCB. Based on your feedback, and our experience using the original Bus Pirate to demonstrate various parts, we updated the design with new features and cheaper components.

There’s also a firmware update for both Bus Pirate hardware versions, with bug fixes, and a PC AT keyboard decoder. Check out the new Hack a Day Bus Pirate page, and browse the Bus Pirate source code in our Google code SVN repository.

We cover the design updates and interface a digital to analog converter below.

Continue reading “How-to: Bus Pirate V1, Improved Universal Serial Interface”

Programmable Scientific Calculator Watch

When the band support on [David]’s Casio CFX-400 Scientific Calculator Watch finally broke after 10 years of use, he found it almost impossible to find another watch with the same functionality. Like any good engineer, [David] decided to design a watch to meet his needs. The result of his endeavors was the µWatch, a programmable watch based on a PIC24 with both RPN and Algebraic calculation modes. The watch runs open source software and is expandable thanks to a serial port, an ICSP programming port, and a spot for an infrared LED on the board. On his site, [David] shows how he made the first µWatch and offers kits for anyone who wants to build their own. We’ve been told that the next batch of kits will be made available in 1-2 weeks and are expected to sell out fast.

[Thanks Tomesz]

High Frequency Start Box

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When welding with an AC arc welder, it is often necessary to “scratch start” them to get the arc going. For those unfamiliar, it is just like it sounds. You drag the head across something just like a giant match. There are some that come with an arc stabilizer or “high frequency starter”. This is preferred, but they can be hard to find. [Bill] shows us how to make one of our own. Though you may have an easy enough time finding a big transformer, you might run into some difficulty finding the capacitors, and tungsten spark gaps. If you manage to get your hands on them, you can follow [Bill]’s schematic and build one of these starters for yourself.

ATtiny Breadboard Headers

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[Alex] was frustrated by the amount of time it took to start prototyping with an AVR ATtiny. To make things easier, he built headers that carry the 8 and 20 pin chips and plug directly into breadboards. The boards include a 6pin ISP header, resonator, pull-up resistor, reset, and blocking caps. The ATtiny2313 version also has a serial connection header. This is a prototype though, and he forgot to route one of the connections. He plans on having a large batch of boards ready for next month.

RepRap Pinch Wheel Extruder

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What you see above is the culmination of [Zach Smith]’s work building a pinch wheel style extruder for the RepRap. The current RepRap 3D printer uses a screw mechanism to push 3mm polymer filament into a heating barrel where it is melted and then extruded through a fine nozzle. [Zach]’s new version uses a drive gear from SDP/SI mounted directly to the DC motor we saw him teardown earlier. He’s redesigned the carrier for the extruder as well. It’s now much lighter and has provisions for mounting current and future controller electronics along with a magnetic rotary encoder. In the last two days, he’s been doing real world testing. It’s been doing well, but he’s learning to do things like always using a full spool and not trying to run short lengths back to back.

PID SMD Reflow Hot Plate

[mightyohm] put together a nice piece of lab kit. It’s a PID controlled hot plate. The plate is capable of reaching 500F, hot enough to do SMD reflow soldering. The large chunk of metal has a hole drilled through the center to contain a cartridge heater. A thermocouple is used to monitor the temperature of the plate. Ceramic standoffs separate the plate from the rest of the device, but he still needs to come up with a way to stop the radiant heating. The control box houses the surplus PID controller along with the power switch and solid state relay (SSR).