Milspec Teardown: C-1282 Chaff Controller

July 24, 2018 by Tom Nardi 37 Comments

A B-52 bomber is approaching its primary target: rail yards in the Beloostrov district of Leningrad. Intel reports the area is likely defended by S-25 Berkut and S-75 Dvinia surface to air missiles (SAMs), but this close to the target the gigantic bomber can’t afford to make the evasive maneuvers, known as combat turns, which would help shake off enemy air defenses. From his position behind the co-pilot, the electronic warfare officer (EWO) reaches over and sets the C-1282 for continuous chaff ejection. Hundreds of thin metallic strips are jettisoned from the B-52, confusing tracking radar and allowing the bomber and her crew to slip through the Soviet air defenses and drop 50,000 lbs of ordnance directly onto the target.

Luckily for all of us, this event never actually occurred. But it was a possibility that the United States and Soviet Union had prepared for extensively. Both sides developed ever more capable weapons, and for each new weapon, a new countermeasure was invariably created. The C-1282 is a component of one such countermeasure, a device that allowed the B-52’s EWO to configure and monitor the bomber’s automatic chaff dispenser. With the C-1282 handling the anti-radar countermeasures, the bomber’s crew could focus their attention on completing their mission.

Of course, as is the case with technology (military or otherwise), the C-1282 was eventually phased out for something new. These old units, now largely worthless, were destroyed or sentenced to a lifetime collecting dust on a storeroom shelf. But through the magic of the Internet, one of these devices is now ready to be laid bare for your viewing pleasure. Dust off your Joseph McCarthy Junior Detective badge and come along as we take a look at a state of the art piece of Anti-Ruskie technology, circa 1960.

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Freak Out Your Smartphone With Ultrasound

July 17, 2018 by Tom Nardi 13 Comments

There’s a school of thought that says complexity has an inversely proportional relation to reliability. In other words, the smarter you try to make something, the more likely it is to end up failing for a dumb reason. As a totally random example: you’re trying to write up a post for a popular hacking blog, all the while yelling repeatedly for your Echo Dot to turn on the fan sitting three feet away from you. It’s plugged into a WeMo Smart Plug, so you can’t even reach over and turn it on manually. You just keep repeating the same thing over and over in the sweltering July heat, hoping your virtual assistant eventually gets the hint. You know, something like that. That exact scenario definitely has never happened to anyone in the employ of this website.

So it should come as no surprise that the more sensors we pack into devices, the more potential avenues of failure we open up. [Julio Della Flora] writes in to tell us of some interesting experiments he’s been performing with the MEMS gyroscope in his Xiaomi MI5S Plus smartphone. He’s found that with a function generator and a standard speaker, he’s able to induce false sensor readings.

Now it should be said, [Julio] is not claiming to be the first person to discover that ultrasonic sound can confuse MEMS gyroscopes and accelerometers. At Black Hat 2017, a talk was given in which a “Sonic Gun” was used to do things like knock over self-balancing robots using the same principle. The researchers were also able to confuse a DJI Phantom drone, showing that the technique has the potential to be weaponized in the real-world.

It’s interesting to see more validation that not only is this a continuing issue with consumer devices, but that it doesn’t necessarily take expensive or exotic hardware to execute. Yet another reason to take ultrasound seriously as a potential threat.

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You Can Now Buy A Practical Gauss Gun

July 12, 2018 by Tom Nardi 64 Comments

Occasionally we come across a piece of information which reminds us that, while flying cars are still nowhere to be found, we’re definitely living in the future. Usually it’s about some new application of artificial intelligence, or maybe another success in the rapidly developing field of private spaceflight. But sometimes it’s when you look at a website and say to yourself: “Oh cool, they have 1.5kW electromagnetic accelerators in stock.”

Arcflash Labs, a partnership between [David Wirth] and [Jason Murray], have put their EMG-01A Gauss gun up for sale for anyone who’s brave enough and willing to put down $1,000 USD on what’s essentially a high-tech BB gun. The creators claim it obtains an efficiency of 6.5% out of its RC-style 6S LiPo battery pack, which allows it to fire over 100 rounds before needing to be recharged. Firing 4.6g steel projectiles at a rather leisurely 45 m/s, this futuristic weapon would be more of a match for tin cans than invading alien forces, but at least you’ll be blasting those cans from a position of supreme technical superiority.

The EMG-01A builds on the work of the team’s previous experiments, such as the semi-automatic railgun we covered last year. They’ve made the device much smaller and lighter than their previous guns, as well as worked on making them safer and more reliable. That said, the page for the EMG-01A has a number of warnings and caveats that you won’t see on the back of a Red Ryder BB gun box; it’s certainly not a toy, and anyone who takes ownership of one needs to be respectful of the responsibility they’re taking on.

Speaking of which, who can actually buy one of these things? The Arcflash Labs site makes it clear they will only ship to the United States, and further gives a list of states and cities were they can’t send a completed gun. Essentially they are following the same laws and guidelines used for shipping air guns within the US, as they believe that’s a fair classification for their electromagnetic guns. Whether or not the ATF feels the same way is unclear, and it should be interesting to see what kind of legal response there may be if Arcflash Labs starts moving enough units.

If you’d like to wage warfare on your recyclables without spending quite so much cash, you can always build your own for less. Or nearly nothing, if you want to go the full MacGyver route.

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Shooting For The First Time With Help From A Raspberry Pi

July 5, 2018 by Dan Maloney 15 Comments

Like many people, [Mike] has a list of things he wants to do in life. One of them is “fire a gun with a switch,” and with a little help from some hacker friends, he knocked this item off last weekend.

For those wondering why the specificity of the item, the backstory will help explain. [Mike] has spinal muscular atrophy, a disease that was supposed to end his life shortly after it began. Thirty-seven years later, [Mike] is still ticking items off his list, but since he only has voluntary control of his right eyebrow, he faces challenges getting some of them done. Enter [Bill] and the crew at ATMakers. The “AT” stands for “assistive technologies,” and [Bill] took on the task of building a rig to safely fire a Glock 17 upon [Mike]’s command.

Before even beginning the project, [Bill] did his due diligence, going so far as to consult the Bureau of Alcohol, Tobacco, and Firearms (ATF) and arranging for private time at a local indoor gun range. The business end of the rig is a commercially available bench rest designed to control recoil from the pistol, which is fired by a servo connected to the trigger. The interface with [Mike]’s system is via a Raspberry Pi and a Crikit linked together by a custom PCB. A PiCam allowed [Mike] to look down the sights and fire the gun with his eyebrow. The videos below show the development process and the day at the range; to say that [Mike] was pleased is an understatement.

We’re not sure what else is on [Mike]’s list, but we see a lot of assistive tech projects around here — we even had a whole category of the 2017 Hackaday Prize devoted to them. Maybe there’s something else the Hackaday community can help him check off.

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Is It A Golden Gun If It’s Made Out Of Brass?

June 21, 2018 by Brian Benchoff 72 Comments

On today’s episode of ‘this is a really neat video that will soon be demonetized by YouTube’ comes this fantastic build from [John]. It is the Golden Gun, or at least it looks like a Golden Gun because it’s made out of melted down brass casings. It’s a masterclass demonstration of melting stuff down and turning a thirteen-pound blob of metal into a two-pound precision machined instrument.

This build began by simply cutting a wooden block, packing it in sand, and melting approximately 1425 shell casings of various calibers in a DIY furnace. The molten brass was then simply poured into the open mold. This is standard yellow brass, with about 70% copper and 30% zinc. There’s a bit of aluminum in there from the primers, and the resulting block isn’t terribly great for machining. [John] says this could be fixed by adding a few percent of lead to the melt. To all the jokesters suggesting he add some unfired bullets to the melt, don’t worry, we already have that covered.

The machining went as you would expect it would with a large mill, but there are a few things that made this entire video worthwhile. For some of the holes, [John] had to square up the corners. The simplest and easiest way to do this is to break out a file. This is brass, though, and with some steel chisels hanging around the shop your mortise and tenon skills might come in handy. With the very careful application of force, [John] managed to put corners on a circle with a standard wood chisel. A bit later in the build video, a few more sharp corners were created by shoving a broach in the mill and jamming it down into the work.

When it comes to machining builds, this is high art. Yes, it’s the same as building an AR-15 out of a few hundred soda cans, but this one is made out of brass. It looks just great, and that final polish turns the entire project into something that looks like it’s out of a video game. Simply amazing.

If you’re looking for more ways to push your metalwork boundaries, give cast iron a try!

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Coming Back To Curving Bullets

June 10, 2018 by Brian McEvoy 23 Comments

What do you do when you have time, thousands of dollars worth of magnets, and you love Mythbusters? Science. At least, science with a flair for the dramatics. The myth that a magnetic wristwatch with today’s technology can stop, or even redirect, a bullet is firmly busted. The crew at [K&J Magnetics] wanted to take their own stab at the myth and they took liberties.

Despite the results of the show, a single magnet was able to measurably alter the path of a projectile. This won’t evolve into any life-saving technology because the gun is replaced with an underpowered BB gun shooting a steel BB. The original myth assumes a firearm shooting lead at full speed. This shouldn’t come as any surprise but it does tell us how far the parameters have to be perverted to magnetically steer a bullet. The blog goes over all the necessary compromises they had to endure in order to curve a bullet magnetically and their results video can be seen below the break.

Here we talk about shooting airplane guns so they don’t get mislead after leaving the barrel, and some more fun weaponry from minds under Churchill’s discretion.

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Building A Knife By Hand Is Just As Hard As You Think

June 7, 2018 by Tom Nardi 47 Comments

Carl Sagan once said: “If you wish to make an apple pie from scratch, you must first invent the universe.” In other words, the term “scratch” is really a relative sort of thing. Did you grow the apples? Did you plant the wheat to make the flour? Where do you keep your windmill, incidentally? With Carl’s words in mind, we suppose we can’t say that [Flannagill] truly built this incredible knife from scratch, after all, he ordered the sheet steel on Amazon. But we think it’s close enough.

He was kind enough to document the epic build in fantastic detail, including (crucially), the missteps he made along the way. While none of the mistakes were big enough to derail the project, he mentions a few instances where he wasted time and money trying to take shortcuts. Even if making your own knives at home isn’t on your short list of summer projects, we’d wager there’s something in this build log you can learn from regardless.

So how does one build a knife? Slowly and methodically, if what [Flannagill] has written up is any indication. It started with a sketch of the knife on a piece of paper, the outline of which was then transferred to a piece of tool steel with nothing more exotic than a permanent marker. An angle grinder was then used to follow the outline and create the rough shape of the final knife.

From there, the process is done almost entirely with hand files. Here [Flannagill] gives one of his most important pieces of advice: don’t cheap out on the tools. He bought the cheapest set of files he could, and paid the price: he says it took up to 14 hours to complete just one side of the knife. Once he switched over to higher quality files, the rest of the work went much faster.

After filing and sanding the knife blank, it went into a charcoal fire to be hardened, followed by a total of 4 hours in a 200 C (~400 F) oven to heat temper it. Finally the handle pieces (which are officially known as “scales”) were attached, and finished with considerably less labor intensive woodworking methods. The final result is a gorgeous one of a kind specimen that [Flannagill] is rightly very proud of.

If you’re worried this process looks a bit too quick and easy for you, don’t worry. You can always go the [Bil Herd] route and make a forge out of your old sink if you’d rather start your apple pie a bit closer to the tree.