Giant 3D Printed Lock Helps Teach Picking

August 22, 2018 by Tom Nardi 12 Comments

Despite what the media might tell you, picking locks isn’t just for spies and guys wearing balaclavas. Those who pick as a hobby, or even competitively, think of locks as logic puzzles. Each lock is a unique challenge, and defeating it requires patience, dexterity, and perhaps most importantly the experience that comes from regular practice. But where does one start if they want to get into the world of recreational lock picking, also known as locksport?

Many people begin their journey on a practice lock, usually made of clear plastic so you can see its inner-workings. That’s fine for the individual, but what if you’re trying to demonstrate lock picking to a group? [John Biggs] may have the solution for you, assuming you’ve got the time and material. His huge 3D printed cutaway lock, and appropriately sized tools, allow even the folks in the back of the room to see how basic picking techniques work.

A print of this size is nothing to sneeze at; a quick peek on the reference printer here at the Hackaday Chamber of Secrets indicates you’re probably looking at the better part of 20 hours to print everything out. Once printed you’ll likely need to take a file and some sandpaper to all the surfaces to make sure things operate smoothly. It doesn’t appear to be a terribly challenging print all things considered, but we wouldn’t call it a beginner’s project either.

The only non-printed part in this design is the springs, which [John] mentions he hasn’t quite found the solution for yet. They need to be fairly weak or else the lock is too hard to pick, but springs large enough to work with the pins are usually pretty strong. This might be a perfect application for some custom wound springs.

After you’ve mastered the PLA lock, it might be time to make your own picks and see if anyone is giving free lock picking workshops in your area.

Rover V2 Handles Stairs As Easily As The Outdoors

August 15, 2018 by Donald Papp 10 Comments

Rover V2 is an open-source, 3D-printable robotic rover platform that has seen a lot of evolution and development from its creator, [tlalexander]. There are a number of interesting things about Rover V2’s design, such as the way the wheel hubs themselves contain motors and custom planetary gearboxes. This system is compact and keeps weight down low to the ground, which helps keep a rover stable. The platform is all wheel drive, and moving parts like the suspension are kept high up, as far away from the ground as possible. Software is a custom Python stack running on a Raspberry Pi that provides basic control.

The Rover V2 is a full mechanical redesign of the previous version, which caught our attention with its intricate planetary gearing inside the wheel hubs. [tlalexander]’s goal is to create a robust, reliable rover platform for development that, thanks to its design, can be mostly 3D printed and requires a minimum of specialized hardware.

A Remotely Controlled Kindle Page Turner

August 15, 2018 by Tom Nardi 25 Comments

One of the biggest advantages of e-readers such as the Kindle is the fact that it doesn’t weigh as much as a traditional hardcover book, much less the thousands of books it can hold in digital form. Which is especially nice if you drop the thing on your face while reading in bed. But as light and easy to use as the Kindle is, you still need to hold it in your hands and interact with it like some kind of a baby’s toy.

Looking for a way to operate the Kindle without having to go through the exhaustive effort of raising their hand, [Alex Mikes] designed and built a clip-on device that makes using Amazon’s e-reader even easier. At the press of a button, the device knocks on the edge of the screen which advances the book to the next page. Going back a page will still require you to extend your meaty digit, but that’s your own fault for standing in the way of progress.

The 3D printed case holds an Arduino and RF receiver, as well as a small servo to power the karate-chop action. There’s no battery inside, meaning the device needs to stay plugged in via a micro USB connection on the back of the case. But let’s be honest: if you’re the kind of person who has a remote-controlled Kindle, you probably aren’t leaving the house anytime soon.

To fool the Kindle into thinking a human finger is tapping the screen, the page turner’s arm has a stylus tip on the end. A channel is designed into the 3D printed arm for a wire to run from the tip to the Arduino’s ground, which triggers the capacitive screen to register a touch.

All joking aside, the idea holds promise as an assistive technology for individuals who are unable to lift an e-reader or operate its touch screen controls. With the Kindle held up in a mount, and this device clipped onto the side, anyone who can push a button (or trigger the device in whatever method they are physically capable) can read a book on their own. A simple pleasure that can come as a huge comfort to a person who may usually be dependent on others.

In the past we’ve seen physical buttons printed for touch screens, and an Arduino used to control a touch screen device. But this particular combination of physical and electrical interaction is certainly a unique way to tackle the problem without modifying the target device.

Replacement Audi Plastics Thanks To 3D Printing

August 15, 2018 by Lewin Day 39 Comments

Old cars can be fun, and as long as you drive something that was once moderately popular, mechanical parts can be easy enough to come by. Things like filters, spark plugs, idle air solenoids – they’re generally available for decades after a car is out of production as long as you know where to look. However, plastics can be much harder to come by. 20 to 30 years into a car’s lifetime, and you’ll be hard pressed to find a radio surround or vent trim in as-new condition – they’ve all long ago succumbed to the sun and air like the cracked and discoloured piece in your own car. What is a hacker to do? Bust out the 3D printer, of course!

[Stephen Kraus] has developed a series of parts for his Audi, ready to print on the average home 3D printer. There’s the triple gauge mount which fits in the radio slot for that classic tuner look, to the printed wheel caps which are sure to come in handy after you’ve lost the originals. There are even useful parts for capping off the distributor if you’re switching to a more modern ignition setup. [Stephen] also reports that his replacement shifter bushing printed in PLA has lasted over a year in normal use.

This is an excellent example of what 3D printers do best – obscure, bespoke one-off parts with complex geometries are no trouble at all, and can be easily made at home. We’ve seen this done to great effect before, too – for example with this speedometer correction gear in an old truck.

Power Generation Modules Mix And Match Wind, Water, And Hand Cranks

August 13, 2018 by Donald Papp 8 Comments

What’s great about the Power Generation Modules project headed by [Cole B] is the focus on usability and modularity. The project is a system for powering and charging small devices using any number and combination of generator modules: wind turbine, hand-crank, and water turbine so far. Power management and storage is handled by a separate unit that acts as a battery bank to store the output from up to six generators at once. There’s also a separate LED lamp module, designed to be capable of being powered directly from any of the generator modules if needed.

The hand crank is straightforward in concept, but key to usability was selecting a DC gearmotor with a gear ratio that made cranking by hand both comfortable and sustainable; too weak of a crank and it’s awkward, too hard and it’s tiring. The wind turbine has three compact vanes that turn a central shaft, but testing showed the brushless motor it uses as a generator isn’t a good match for the design; the wind turbine won’t turn well in regular wind conditions. The water turbine prototype showed great success; it consists of an epoxy-glazed, 5 inch diameter 3D printed propeller housed in a section of PVC pipe. The propeller drives a brushless motor which [Cole B] says easily outputs between eight to ten volts when testing in a small stream.

The team has plans for other generators such as solar, but this is a great start to an array of modules that can be used to power and charge small devices while off the grid. We’re happy to see them as a finalist for The Hackaday Prize; they were selected as one of the twenty projects to receive $1000 cash each in the Power Harvesting Challenge. The Human-Computer Interface Challenge is currently underway which seeks innovative ideas about how humans and computers can interface with one another, and twenty of those finalists will also receive $1000 each and be in the running for the Grand Prize of $50,000.

Ease Rover Development With These Self-Contained Track Units

August 10, 2018 by Donald Papp 2 Comments

Tracked drive systems are great, but implementation isn’t always easy. That’s what [nahueltaibo] found every time he tried to use open sourced track designs for his own rovers. The problem is that a tracked drive system is normally closely integrated with a vehicle’s chassis, mixing and matching between designs is impractical because the tracks and treads aren’t easily separated from the rest of the vehicle.

To solve this, [nahueltaibo] designed a modular, 3D printable rover track system. It contains both a motor driver and a common DC gearmotor in order to make a standalone unit that can be more easily integrated into other designs. These self-contained rover tracks don’t even have a particular “inside” or “outside”; they can be mounted on a vehicle’s left or right without any need to mirror the design. The original CAD design is shared from Fusion 360, but can also be downloaded from Thingiverse. A bit more detail is available from [nahueltaibo]’s blog, where he urges anyone who tries the design or finds it useful to share a photo or two.

3D printed tank tracks — including this one — often use a piece of filament as a hinge between track segments and sometimes slightly melted on the ends to act as a kind of rivet, which is itself a pretty good hack.

DIY Scientific Calculator Powered By Pi Zero

August 7, 2018 by Tom Nardi 25 Comments

It’s the eternal question hackers face: do you built it, or do you buy it? The low cost and high availability of electronic gadgets means we increasingly take the latter option. Especially since it often ends up that building your own version will cost more than just buying a commercial product; and that’s before you factor in the time you’ll spend working on it.

But such concerns clearly don’t phase [Andrea Cavalli]. Sure he could just buy a scientific calculator, but it wouldn’t really be his scientific calculator. Instead, he’s taking the scenic route and building his own scientific calculator from scratch. The case is 3D printed, the PCB is custom, and even the software is his own creation.

His PCB hooks right up to the GPIO pins of the internal Raspberry Pi Zero, making interfacing with the dome switch keyboard very easy. The board also holds the power management hardware for the device, including the physical power switch, USB connection for charging, and TPS79942DDCR linear regulator.

The case, including the buttons, is entirely 3D printed. At this point the buttons don’t actually have any labels on them, which presumably makes the calculator more than a little challenging to use, but no doubt [Andrea] is working on that for a later revision of the hardware. A particularly nice detail is the hatch to access the Pi’s micro SD card, making it easy to update the software or completely switch operating systems without having to take the calculator apart.

After the kernel messages scroll by, the Pi boots right into the Java calculator environment. This gives the user a fairly standard scientific calculator experience, complete with nice touches like variable highlighting. The Mario mini-game probably isn’t strictly required, but if you’re writing the code for your own calculator you can do whatever you want.

Here at Hackaday we’ve seen a calculator that got a Raspberry Pi upgrade, a classic scientific calculator emulated with an Arduino, and of course we’ve raved about the NumWorks open source graphing calculator. Even with such stiff competition, we think this project is well on its way to being one of the most impressive calculators we’ve ever come across.

Continue reading “DIY Scientific Calculator Powered By Pi Zero” →