As anyone who has ever owned a piece of older equipment that has a potentiometer in it can attest to, these mechanical components do need their regular cleaning ritual. Whether it’s volume knobs on a receiver or faders on a mixer, over time they get crackly, scratchy and generally imprecise due to the oxidation and gunk that tends to gather inside them.

In this blast from the past, [Keith Murray] shows a few ways in which fader-style potentiometers can be cleaned, and how well each cleaning method works by testing the smoothness of the transition over time with an oscilloscope. It’s enlightening to see just how terrible the performance of a grimed-up fader is, and how little a blast of compressed air helped. Contact cleaner works much better, but it’s essential to get all of the loosened bits of gunk out of the fader regardless.
In the end, a soak in isopropyl alcohol (IPA), as well as a full disassembly followed by manual cleaning were the only ones to get the fader performance back to that of a new one. Using contact cleaner followed by blasting the fader out with compressed air seems to be an acceptable trade-off to avoid disassembly, however.
What is your preferred way to clean potentiometers to keep that vintage (audio) gear in peak condition? Let us know in the comments below.
Thanks, [Grant Freese], for the tip!







![The legendary Technics SL1200 direct-drive turntable, as used by countless DJs. Dydric [CC BY-SA 2.5)], via Wikimedia Commons.](https://hackaday.com/wp-content/uploads/2017/02/640px-technics_sl-1200mk2-2.jpg?w=400)

[Zack] designed the entire thing from the ground up: first he decided to use differential Manchester encoding, which provides immunity against common disturbances like speed variations (which cause wow and flutter). The data is encoded in the frequency range from 1 kHz to 2 kHz, which suits the bandwidth of the cassette player. Next, he designed the interface between the computer and the tape recorder; built from an op-amp and a comparator with a handful of discrete components, it filters the incoming signal and clips it to provide a clean digital signal to be read out directly by the computer.