This Custom Workbench Will Make You Flip

In a recent video, [SomeSkillStudio] created a tidy tool storage system for their slim garage workbench. We have seen the “five knuckle” 270 degree hinges used here before and knew they’d enable some cool hacks. Here you’ll see how he puts this unique type of hardware to work building a densely packed work surface. For anyone who’s set up shop in a garage that’s somehow also supposed to still regularly host vehicles, you’ll know how important it is to have a place to put everything away and make it easy to do so.

The video has several great tips on making sure everything fits together, something key for anyone reproducing this with their own tool collection. If you have even less space, we have some great past workshop builds from portable, to tiny, to elaborate. Even if you’ve already established a place to work, we have tips on organizing your shop, giving each tool a home in a shadow board or across an infinite grid. Clearly, making a work space is one of our favorite kinds of projects.

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DIY Night Vision, Where Four Is Better Than Two

Night vision projects are great, and the hardware available to hobbyists just gets better and better. [Just Call Me Koko] shows off just such a build using four low-light, IR-sensitive cameras, four displays, and four lenses in 3D printed enclosures mounted to a helmet. Why four? Well, mounting two cameras and displays per eye is the easiest way to yield a wider field of view, and for bonus points, it sure looks extra weird.

At its heart, each of the four segments is the same. A Foxeer Night Cat 3 camera is mounted at the front, its output is connected directly to a 2″ diagonal NTSC/PAL display, and at the rear is a DCX (double convex) lens 38 mm in diameter with a 50 mm focal length. Add a printed enclosure, and the result is a monocular night vision display. Do it three more times and arrange them around one’s eyeballs, and one can make a night vision system with a panoramic view that probably takes only a little getting used to.

How well does it work? [Just Call Me Koko] does some walking around and also tries some target practice while wearing them, and concludes that while they don’t have nearly the clarity of the real deal (the 320×240 resolution displays limit the details one can perceive), they do work fairly well for what they are. Also, the cost of parts is a small fraction of the cost of the real thing, making it a pretty enjoyable project in the end.

The kind of hardware available to hobbyists today is what makes this kind of night vision project accessible, but there’s always the good old high-voltage analog method.

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Learn By Doing: Turn Your Garage Into Your Perfect Workspace

Plenty of potential, but a cozy hacking space it is not

To us hackers and makers, the tools of our trade are often as important and interesting as the details of the hacks themselves, but what about the most important tool of all — the very space you use to make your magic happen? That may be your bedroom, a nearby hackerspace, and if you have the resources, you may even own a place of your own, and get to build your perfect workspace.

The latter situation is what [MichD] and partner [Brittany] found themselves in, having moved into their first place. Many couples focus on getting a hot tub in the garden or sorting the nursery, but these two are proper electronics nerds, so they converted a free-standing double wide garage into the nerdhub, learning as they went along, and documenting it in excruciating detail for your viewing pleasure.

Door fitted, framed up, and insulation in place. All ready for plasterboarding.

The building structurally is a single-skinned brick-built box, with a raw concrete floor. Pretty typical stuff for the UK (we’ve seen much worse), but not ideal for spending an extended amount of time in due to our damp, cold climate, at least in winter.

The first order of business was partitioning the front section for bike storage, and screeding the floor. Once the floor was solid, the walls and ceiling joists could be framed up, ready for fitting insulation material and covering with plasterboard.

Electrics were next in order, with the wires clipped to the brickwork, well away from where the plasterboard would be, therefore making it less likely to accidentally drill into a live cable when adding external fixtures.

Since the front part of the room was to be partitioned off, another access door was needed. This involved cutting out the bricks to fit a concrete lintel. With that installed, and the bricks above supported, the area below was cut out to the required shape. A somewhat nerve-wracking experience, if you ask us!

As any self-respecting hacker will tell you — no room build is complete without a decent amount of RGB bling, so the whole room was decked out with APA102 addressable LED strips. Control of these was courtesy of WLED running on an ESP32 module, with LedFX used on a nearby PC to perform music visualisation, just because.

Already got your space worked out, but need a little help with organisation? Not got much space, and need a portable solution? Check this out for (small) size!

DIY Arduino Based EV Charger Saves Money, Looks Pro

Electric vehicles (EVs) are something of a hot topic, and most of the hacks we’ve featured regarding them center on conversions from Internal Combustion to Electric. These are all fine, and we hope to see plenty more of them in the future. There’s another aspect that doesn’t get covered as often: How to charge electric vehicles- especially commercially produced EV’s rather than the DIY kind. This is the kind of project that [fotherby] has taken on: A 7.2 kW EV charger for his Kia.

Faced with spending £900 (about $1100 USD) for a commercial unit installed by a qualified electrician, [fotherby] decided to do some research. The project wasn’t outside his scope, and he gave himself a head start by finding a commercial enclosure and cable that was originally just a showroom unit with no innards.

An Arduino Pro Mini provides the brains for the charger, and the source code and all the needed information to build your own like charger is on GitHub. What’s outstanding about the guide though is the deep dive into how these chargers work, and how straightforward they really are without being simplistic.

Dealing with mains power and the installation of such a serious piece of kit means that there are inherent risks for the DIYer, and [fotherby] addresses these admirably by including a ground fault detection circuit. The result is that if there is a ground fault of any kind, it will shut down the entire circuit at speeds and levels that are below the threshold that can harm humans. [fotherby] backs this up by testing the circuit thoroughly and documenting the results, showing that the charger meets commercial standards. Still, this isn’t a first-time project for the EV enthusiast, so we feel compelled to say “Don’t Try This At Home” even though that’s exactly what’s on display.

In the end, several hundred quid were saved, and the DIY charger does the job just as well as the commercial unit. A great hack indeed! And while these aren’t common, we did cover another Open Source EV charger about a year ago that you might like to check out as well.

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The BluePill board used for this hack, wired to the DYMO RFID reader, after all the wires for this hack have been soldered onto the BluePill board.

#FreeDMO Gets Rid Of DYMO Label Printer DRM

DYMO 550 series printer marketing blurb says “The DYMO® LabelWriter® 550 Turbo label printer comes with unique Automatic Label Recognition™”, which, once translated from marketing-ese, means “this printer has DRM in its goshdarn thermal stickers”. Yes, DRM in the stickers that you typically buy in generic rolls. [FREEPDK] didn’t like that, either, and documents a #FreeDMO device to rid us of yet another consumer freedom limitation, the true hacker way.

The generic BluePill board and two resistors are all you need, and a few extra cables make the install clean and reversible – you could definitely solder to the DYMO printer’s PCBs if you needed, too. Essentially, you intercept the RFID reader connections, where the BluePill acts as an I2C peripheral and a controller at the same time, forwarding the data from an RFID reader and modifying it – but it can also absolutely emulate a predetermined label and skip the reader altogether. If you can benefit from this project’s discoveries, you should also take a bit of your time and, with help of your Android NFC-enabled phone, share your cartridge data in a separate repository to make thwarting future DRM improvements easier for all of us. Continue reading “#FreeDMO Gets Rid Of DYMO Label Printer DRM”

You Can Turn Soft Drink Bottles Into Handy Solar Lamps

Solar lights are a popular garden decoration. Of course, they’re available cheaply from most hardware and garden stores, but if you’re more of the DIY type, you might like to build your own. [opengreenenergy] has done just that, using recycled materials for a cheap and simple design.

The design was inspired by the Moser bottle, which is a water-filled bottle used to diffuse sunlight into a room during the day. Instead of sunlight, however, this design uses an LED to provide the light, for decorating a garden or for use when out camping or traveling.

In this design, a solar panel is used to charge a lithium-polymer battery during the day using a LP4060B5F charge controller IC. It’s paired with a AP6685 battery protection IC to ensure the battery is not overly discharged or otherwise damaged in use. When the solar panel stops putting out power when it gets dark, the LED is automatically switched on. It can be set to a low or high brightness to provide more runtime or more light as needed.

All the circuitry is wrapped up in a neat 3D-printed case that allows the hardware to be screwed directly on top of a regular soft drink bottle. Paired with some water in the bottle, and perhaps a little bleach to stave off algal growth, the result is a handy, portable light that also has enough mass to avoid it being blown over easily.

It’s interesting to compare the design to commercial versions that aim to pare costs down to a minimum. Video after the break.

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Remote MQTT Temperature Sensor Shows How It’s Done

First of all, there are definitely simpler ways to monitor remote temperatures, but [Mike]’s remote MQTT temperature sensor and display project is useful in a few ways. Not only does it lay out how to roll such a system from scratch, but it also showcases system features like solar power.

After all, if one simply wants to monitor temperature that’s easily done, but once one wishes to log those temperatures and use them to trigger other things, then rolling one’s own solution starts to get more attractive. That’s where using someone else’s project as a design reference can come in handy.

[Mike’s] solution uses two Wemos D1 boards: one with a DS18B20 temperature sensor for outdoors, and one with a small OLED screen for an interior display. The external sensor relies on a rechargeable 18650 cell and a solar panel for a hassle-free power supply, and the internal sensor (of which there can be many) has a cute enclosure and is powered by USB. On the back end, a Raspberry Pi running an MQTT gateway and Node Red takes care of the operational side of things. The whole system has been happily running for over two years.

What is MQTT? It is essentially a messaging protocol, and takes care of the whole business of reliably communicating data back and forth between IoT devices. It scales very well and doesn’t need to be hard or intimidating; our own [Elliot Williams] can tell you all about implementing it.