The lofty goal of making sure every school kid has access to a laptop has yet to be reached when along comes an effort to put a 3D printer in the hands of every kid. And not just any printer – a printer the kid builds from a cheap kit of parts and a little e-waste.
The design of the Curiosity printer is pretty simple, and bears a strong resemblance to an earlier e-waste 3D printer we covered back in December. This one has a laser-cut MDF frame rather than acrylic, but the guts are very similar – up-cycled DVD drives for the X- and Z-axes, and a floppy drive for the Y-axis. A NEMA 17 frame stepper motor provides the oomph needed to drive the filament into an off-the-shelf hot end, and an Arduino runs the show. The instructions for assembly are very clear and easy to follow, although we suspect that variability in the sizes of DVD and floppy drives could require a little improvisation at assembly time. But since the assembly of the printer is intended to be as educational as its use, throwing a little variability into the mix is probably a good idea.
The complete kit, less only the e-waste drives and power supply, is currently selling for $149USD. That’s not exactly free, but it’s probably within range of being funded by a few bake sales. Even with the tiny print volume, this effort could get some kids into 3D printers early in their school career.
No one wants to design consumer electronics that last longer than a few years. This trend is an ecological disaster, with millions of tons of computers, printers, fax machines and cell phones ending up in landfills. In these landfills, all the lead and chemicals used to extract minuscule amounts of gold plating leech into the environment. Turning it all around is monumental, but reusing some of this waste can help make a difference.
[Masterperson] and [Maaphoo] have been working on a way to turn those tons of e-waste into something useful. They’ve come up with a framework for turning e-waste into 3D printers. With a clever application of Python and FreeCAD Macros, this project can generate a model of a 3D printer using motors, shafts, and bearings taken from discarded 2D printers.
Right now a printer can be configured by adding the parts you have on hand to a configuration file, running a Python macro in FreeCAD, and waiting until the macro generates the parts to build a cartesian bot. This macro also spits out the files for the parts that need to be printed, and can interface with Plater to optimize the placement of these printed parts on an existing printer.
It’s a very cool project, but it’s not done yet: the team is looking for help to refine the printer designs and possibly growing more designs than a simple cartesian bot. Anything that is explicitly designed to pick the meat off of 2D printers is a great idea, and turning those into real 3D printers is the cherry on top.
It’s mind boggling how much e-waste we throw out. Perfectly good components, mass produced for pennies. And at the end of their life, going straight to a landfill or some poor country to be melted down. Don’t you wish you could help?
Stepper motors are a dime a dozen when it comes to e-waste, and there’s tons of cool projects you can do with a stepper motor — [Madivak] is just starting on a robot arm design over at Hackaday.io that makes use of recycled components.
It’s fairly early in development, but that means it’s a great time to start following it on the project site. The robotic arm is being designed for his final year project in his undergrad degree. Besides the steppers, he’s using his school’s Utilimaker 3D printer to manufacture all of the other mechanical components with control coming from DRV8825 stepper drivers and the Freescale Freedom KL25Z dev kit. Check out the clips after the break to see current state of the build.
Continue reading “A Recycled Robot Arm For All!”