Dive Inside This Old Quartz Watch

June 7, 2018 by Dan Maloney 15 Comments

In an age of smartwatches, an analog watch might seem a little old-fashioned. Whether it’s powered by springs or a battery, though, the machinery that spins those little hands is pretty fascinating. Trouble is, taking one apart usually doesn’t reveal too much about their tiny workings, unless you get up close and personal like with this microscopic tour of an analog watch.

This one might seem like a bit of a departure from [electronupdate]’s usual explorations of the dies within various chips, but fear not, for this watch has an electronic movement. The gross anatomy is simple: a battery, a coil for a tiny stepper motor, and the gears needed to rotate the hands. But the driver chip is where the action is. With some beautiful die shots, [electronupdate] walks us through the various areas of the chip – the oscillator, the 15-stage divider cascade that changes the 32.768 kHz signal to a 1 Hz pulse, and a remarkably tiny H-bridge for running the stepper. We found that last section particularly lovely, and always enjoy seeing the structures traced out. There are even some great tips about using GIMP for image processing. Check out the video after the break.

[electronupdate] knows his way around a die, and he’s a great silicon tour guide, whether it’s the guts of an SMT inductor or a Neopixel close-up. He’s also looking to improve his teardowns with a lapping machine, but there are a few problems with that one so far.

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Completely Scratch-Built Electronic Speed Controller

April 19, 2018 by Al Williams 13 Comments

Driving a brushless motor requires a particular sequence. For the best result, you need to close the loop so your circuit can apply the right sequence at the right time. You can figure out the timing using a somewhat complex circuit and monitoring the electrical behavior of the motor coils. Or you can use sensors to detect the motor’s position. Many motors have the sensors built in and [Electronoobs] shows how to drive one of these motors in a recent video that you can watch below. If you want to know about using the motor’s coils as sensors, he did a video on that topic, earlier.

The motor in question was pulled from an optical drive and has three hall effect sensors onboard. Having these sensors simplifies the drive electronics considerably.

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Traction Control Gets More Power To The Road For Tot-Sized Lamborghini

March 18, 2018 by Dan Maloney 21 Comments

We’ve all heard the complaints from oldsters: “Cars used to be so simple that all you needed to fix them was a couple of wrenches and a rag. Now, you need a computer science degree to even pop the hood!” It’s true to some extent, but such complexity is the cost of progress in the name of safety and efficiency. And now it seems this complexity is coming way down-market, with this traction control system for a Power Wheels Lamborghini.

While not exactly an entry-level model from the Power Wheels line of toddler transportation, the pint-sized Lamborghini Aventador [Jason] bought for his son had a few issues. Straight from the factory, its 6-volt drivetrain was a little anemic, with little of the neck-snapping acceleration characteristic of an electric drive. [Jason] opted to replace the existing 6-volt drive with a 12-volt motor and battery while keeping the original 6-volt controller in place. The resulting rat’s nest of relays was unsightly but sufficient to see a four-fold increase in top speed.

With all that raw power sent to only one wheel, though, the Lambo was prone to spinouts. [Jason] countered this with a traction control system using optical encoders on each of the rear wheels. A NodeMCU senses speed differences between the wheels and controls the motor through an H-bridge to limit slipping. As a bonus, a smartphone app can connect to the Node for in-flight telemetry. Check out the build and the car being put through its paces by the young [Mr. Steal Your Girl] in the video below.

The Power Wheels platform is infinitely hackable – from repairs to restorations to enhancements of questionable sanity, it seems like there’s nothing you can’t do with these little electric vehicles.

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A Stepper Motor For Two Dimensions

January 8, 2018 by Dan Maloney 47 Comments

We’ve all heard linear motors, like those propelling Maglev trains, described as “unrolled” versions of regular electric motors. The analogy is apt and helps to understand how a linear motor works, but it begs the question: what if we could unroll the stator in two dimensions instead of just one?

That’s the idea behind [BetaChecker’s] two-axis stepper motor, which looks like it has a lot of potential for some interesting applications. Build details are sparse, but from what we can gather from the videos and the Hackaday.io post, [BetaChecker] has created a platen of 288 hand-wound copper coils, each of which can be selectively controlled through a large number of L293 H-bridge chips and an Arduino Mega. A variety of sleds, each with neodymium magnets in the base, can be applied to the platen, and depending on how the coils are energized, the sled can move in either dimension. For vertical applications, it looks like some coils are used to hold the sled to the platen while others are used to propel it. There are RGB LEDs inside the bore of each coil, although their function beyond zazzle is unclear.

We’d love more details to gauge where this is going, but with better resolution, something like this could make a great 3D-printer bed. If one-dimensional movement is enough for you, though, check out this linear stepper motor that works on a similar principle.

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My DIY BB-8: Problems, Solutions, Lessons Learned

November 30, 2016 by Steven Dufresne 18 Comments

Imagine trying to make a ball-shaped robot that rolls in any direction but with a head that stays on. When I saw the BB-8 droid doing just that in the first Star Wars: The Force Awakens trailer, it was an interesting engineering challenge that I couldn’t resist. All the details for how I made it would fill a book, so here are the highlights: the problems I ran into, how I solved them and what I learned.

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RC receiver to arduino converter for BB-8

Ask Hackaday: How Do You Convert Negative Voltages To Positive?

November 14, 2016 by Steven Dufresne 81 Comments

I have a good background working with high voltage, which for me means over 10,000 volts, but I have many gaps when it comes to the lower voltage realm in which RC control boards and H-bridges live. When working on my first real robot, a BB-8 droid, I stumbled when designing a board to convert varying polarities from an RC receiver board into positive voltages only for an Arduino.

Today’s question is, how do you convert a negative voltage into a positive one?

In the end I came up with something that works, but I’m sure there’s a more elegant solution, and perhaps an obvious one to those more skilled in this low voltage realm. What follows is my journey to come up with this board. What I have works, but it still nibbles at my brain and I’d love to see the Hackaday community’s skill and experience applied to this simple yet perplexing design challenge.

The Problem

I have an RC receiver that I’ve taken from a toy truck. When it was in the truck, it controlled two DC motors: one for driving backwards and forwards, and the other for steering left and right. That means the motors are told to rotate either clockwise or counterclockwise as needed. To make a DC motor rotate in one direction you connect the two wires one way, and to make it rotate in the other direction you reverse the two wires, or you reverse the polarity. None of the output wires are common inside the RC receiver, something I discovered the hard way as you’ll see below.

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Remote control beer crate traversing rough terrain

RC Beer Crate Handles Rough Terrain Like A Pro

June 7, 2016 by Steven Dufresne 12 Comments

[Niklas Roy] is at it again. Summer time means beer time and what better way for him to distribute beer at outdoor parties than a with an amazingly agile remote controlled beer crate capable of handling rough backyard terrain. With the controller firmly in hand he could even institute a leave-an-empty, take-a-beer policy to speed clean-ups.

We’ve seen awesome beer dispensing robots with all the bells and whistles in the past, from ones that are moving coolers, decapping the beer before handing it off, to BREWSTER the modified roomba who’ll fetch you a beer from a mini-fridge. [Niklas]’ RC beer crate sits at the simplicity end of the spectrum, reminding us of the no nonsense Star Wars mouse droid that wandered the Death Star’s corridors. The beer crate sits on a low wooden platform with a lip added to it to keep the crate from sliding off. Under the platform are your basics: 2-channel RC receiver from a cheap toy car, H-bridges, two windscreen wiper motors and wheels, a LiPo battery, an on/off switch and two casters. For an arcade feel, the RC controller is a modified Competition Pro offering retro joystick steering.

As you can see from the video after the break (with a party-appropriate Metal soundtrack) it’s incredibly stable, moving rapidly over patio stones, from patios stones to dirt and lawn and even up messy inclines. This one’s sure to add excitement to many parties, while keeping party goers well served.

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