Lock-In Thermography On A Cheap IR Camera

October 28, 2024 by Dan Maloney 16 Comments

Seeing the unseen is one of the great things about using an infrared (IR) camera, and even the cheap-ish ones that plug into a smartphone can dramatically improve your hardware debugging game. But even fancy and expensive IR cameras have their limits, and may miss subtle temperature changes that indicate a problem. Luckily, there’s a trick that improves the thermal resolution of even the lowliest IR camera, and all it takes is a little tweak to the device under test and some simple math.

According to [Dmytro], “lock-in thermography” is so simple that his exploration of the topic was just a side quest in a larger project that delved into the innards of a Xinfrared Xtherm II T2S+ camera. The idea is to periodically modulate the heat produced by the device under test, typically by ramping the power supply voltage up and down. IR images are taken in synch with the modulation, with each frame having a sine and cosine scaling factor applied to each pixel. The frames are averaged together over an integration period to create both in-phase and out-of-phase images, which can reveal thermal details that were previously unseen.

With some primary literature in hand, [Dmytro] cobbled together some simple code to automate the entire lock-in process. His first test subject was a de-capped AD9042 ADC, with power to the chip modulated by a MOSFET attached to a Raspberry Pi Pico. Integrating the images over just ten seconds provided remarkably detailed images of the die of the chip, far more detailed than the live view. He also pointed the camera at the Pico itself, programmed it to blink the LED slowly, and was clearly able to see heating in the LED and onboard DC-DC converter.

The potential of lock-in thermography for die-level debugging is pretty exciting, especially given how accessible it seems to be. The process reminds us a little of other “seeing the unseeable” techniques, like those neat acoustic cameras that make diagnosing machine vibrations easier, or even measuring blood pressure by watching the subtle change in color of someone’s skin as the capillaries fill.

What’s New In 3D Scanning? All-In-One Scanning Is Nice

August 27, 2024 by Donald Papp 29 Comments

3D scanning is important because the ability to digitize awkward or troublesome shapes from the real world can really hit the spot. One can reconstruct objects by drawing them up in CAD, but when there isn’t a right angle or a flat plane in sight, calipers and an eyeball just doesn’t cut it.

Scanning an object can create a digital copy, aid in reverse engineering, or help ensure a custom fit to something. The catch is making sure that scanning fits one’s needs, and isn’t more work than it’s worth.

I’ve previously written about what to expect from 3D scanning and how to work with it. Some things have changed and others have not, but 3D scanning’s possibilities remain only as good as the quality and ease of the scans themselves. Let’s see what’s new in this area.

All-in-One Handheld Scanning

MIRACO all-in-one 3D scanner by Revopoint uses a quad-camera IR structured light sensor to create 1:1 scale scans.

3D scanner manufacturer Revopoint offered to provide me with a test unit of a relatively new scanner, which I accepted since it offered a good way to see what has changed in this area.

The MIRACO is a self-contained handheld 3D scanner that, unlike most other hobby and prosumer options, has no need to be tethered to a computer. The computer is essentially embedded with the scanner as a single unit with a touchscreen. Scans can be previewed and processed right on the device.

Being completely un-tethered is useful in more ways than one. Most tethered scanners require bringing the object to the scanner, but a completely self-contained unit like the MIRACO makes it easier to bring the scanner to the subject. Scanning becomes more convenient and flexible, and because it processes scans on-board, one can review and adjust or re-scan right on the spot. This is more than just convenience. Taking good 3D scans is a skill, and rapid feedback makes practice and experimentation more accessible.

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Adjustable Lights Help Peer Inside Chips With IR

April 9, 2024 by Dan Maloney 3 Comments

If you’re used to working through a microscope, you’ve probably noticed that the angle of the light greatly affects how your workpiece looks. Most of us prefer the relatively flat lighting provided by a ring light, but variable angle side lighting can be useful too, especially when you’re peering inside ICs to make sure the silicon is what it’s supposed to be.

That’s what [Bunnie] is working on these days with his Project IRIS, short for “Infrared in situ,” a non-destructive method for looking inside chip packages. The technique relies on the fact that silicon is transparent to certain wavelengths of light, and that some modern IC packages expose the underside of the silicon die directly to the outside world. Initial tests indicated that the angle of the incident IR light was important to visualizing features on the metal interconnects layered onto the silicon, so [Bunnie] designed a two-axis light source for his microscope. The rig uses curved metal tracks to guide a pair of IR light sources through an arc centered on the focal point of the microscope stage. The angle of each light source relative to the stage can be controlled independently, while the whole thing can swivel around the optical axis of the microscope to control the radial angle of the lighting.

The mechanism [Bunnie] designed to accomplish all this is pretty complex. Zenith angle is controlled by a lead screw driving a connecting rod to the lights on their guide tracks, while the azimuth of the lights is controlled by a separate motor and pulley driving a custom-built coaxial bearing. The whole optical assembly is mounted on a Jubilee motion platform for XYZ control. The brief videos below show the lights being put through their paces, along with how changing the angle of the light affects the view inside a chip.

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Four images in as many panes. Top left is a fuchsia bottle with a QR code that only shows up on the smartphone screen held above it. Top right image is A person holding a smartphone over a red wristband. The phone displays a QR code on its screen that it sees but is invisible in the visible wavelengths. Bottom left is a closeup of the red wristband in visible light and the bottom right image is the wristband in IR showing the three QR codes embedded in the object.

Fluorescent Filament Makes Object Identification Easier

August 17, 2023 by Navarre Bartz 14 Comments

QR codes are a handy way to embed information, but they aren’t exactly pretty. New work from MIT’s Computer Science and Artificial Intelligence Laboratory (CSAIL) have a new way to produce high contrast QR codes that are invisible. [PDF]

If this sounds familiar, you may remember CSAILs previous project embedding QR codes into 3D prints via IR-transparent filament. This followup to that research increases the detection of the objects by using an IR-fluorescent filament. Another benefit of this new approach is that while the InfraredTags could be any color you wanted as long as it was black, BrightMarkers can be embedded in objects of any color since the important IR component is embedded in traditional filament instead of the other way around.

One of the more interesting applications is privacy-preserving object detection since the computer vision system only “sees” the fluorescent objects. The example given is marking a box of valuables in a home to be detected by interior cameras without recording the movements of the home’s occupants, but the possibilities certainly don’t end there, especially given the other stated application of tactile interfaces for VR or AR systems.

We’re interested to see if the researchers can figure out how to tune the filament to fluoresce in more colors to increase the information density of the codes. Now, go forth and 3D print a snake with snake in a QR code inside!

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Feeling The Heat: Railway Defect Detection

March 28, 2023 by Dan Maloney 29 Comments

On the technology spectrum, railroads would certainly seem to skew toward the brutally simplistic side of things. A couple of strips of steel, some wooden ties and gravel ballast to keep everything in place, some rolling stock with flanged wheels on fixed axles, and you’ve got the basics that have been moving freight and passengers since at least the 18th century.

But that basic simplicity belies the true complexity of a railway, where even just keep keeping the trains on the track can be a daunting task. The forces that a fully loaded train can exert on not only the tracks but on itself are hard to get your head around, and the potential for disaster is often only a failed component away. This became painfully evident with the recent Norfolk Southern derailment in East Palestine, Ohio, which resulted in a hazardous materials incident the likes of which no community is ready to deal with.

Given the forces involved, keeping trains on the straight and narrow is no mean feat, and railway designers have come up with a web of sensors and systems to help them with the task of keeping an eye on what’s going on with the rolling stock of a train. Let’s take a look at some of the interesting engineering behind these wayside defect detectors.

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Adversarial IR Hoodie Lets You Own The Night In Anonymity

March 6, 2023 by Dan Maloney 75 Comments

If you’re in the market for something to obfuscate your nefarious nocturnal activities, rejoice — this adversarial infrared hoodie may be just what you’re looking for.

Not that we condone illegal activities, of course, and neither does artist [Mac Pierce], who created “The Camera-Shy Hoodie.” His purpose seems to be exploring the nature of the surveillance state, or rather to perplex it in the name of anonymity. The idea is simple — equip a standard hoodie with a ring of super-bright IR LEDs, and control them with an RP2040.

We’ve seen blinding hoodies before, but here the LEDs strobe on and off in one of three different patterns, all of which are timed to confound the autoexposure mechanism in just about any surveillance camera by not giving it time to adjust to the rapidly and drastically changing light level. The result is near-total obfuscation of the wearer’s facial features, at least when the camera is in night-vision mode. Check out the results in the video below.

There are some nice touches to [Mac]’s approach, like aluminum PCBs for the LEDs and the use of soldered-on fabric snaps to attach them to the inside of the hoodie, making them easy to remove for laundering. With the LEDs peeking through holes in the fabric, the hoodie looks pretty run-of-the-mill — until, of course, night falls and the USB battery bank in the hoodie’s pocket powers up the light show.

Granted, this won’t exactly help you avoid detection — the big ball of light around your head will be instantly seen by even the most casual observer. But at least it makes it easier to keep your face to yourself. And it won’t help much in daylight — for that, you might want something a little more like this passive adversarial ugly sweater.

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IR Remote tester in use, showing a remote control lighting up an LED and screenshots of the Arduino serial terminal

IR Remote Tester Helps You Crack The Code

November 8, 2022 by Dave Walker 15 Comments

Even though some devices now use WiFi and Bluetooth, so much of our home entertainment equipment still relies on its own proprietary infrared remote control. By and large (when you can find them) they work fine, but what happens when they stop working? First port of call is to change the batteries, of course, but once you’ve tried that what do you do next? [Hulk] has your back with this simple but effective IR Remote Tester / Decoder.

IR remote tester schematic showing arduino, receiver, LED and resistor — How to connect the TSOP4838 to an Arduino to read the transmitted codes

By using a cheap integrated IR receiver/decoder device (the venerable TSOP4838), most of the hard work is done for you! For a quick visual check that your remote is sending codes, it can easily drive a visible LED with just a resistor for a current-limit, and a capacitor to make the flickering easier to see.

For an encore, [Hulk] shows how to connect this up to an Arduino and how to use the “IRremote” library to see the actual data being transmitted when the buttons are pressed.

It’s not much of a leap to imagine what else you might be able to do with this information once you’ve received it – controlling your own projects, cloning the IR remote codes, automating remote control sequences etc..

It’s a great way to make the invisible visible and add some helpful debug information into the mix.

We recently covered a more complex IR cloner, and if you need to put together a truly universal remote control, then this project may be just what you need.

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