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517 Articles

Dress Up Your 3D Prints With Toner-Transfer Labels

January 2, 2025 by 25 Comments

We’ve always found the various methods for adding text and graphics to 3D prints somewhat underwhelming. Embossed or debossed characters are fuzzy, at best, and multi-color printers always seem to bleed one color into the next. Still, the need for labels and logos is common enough that it’s worth exploring other methods, such as this easy toner transfer trick.

Home PCB makers will probably find the method [Squalius] describes in the video below very familiar, and with good reason. We’ve seen toner transfer used to mask PCBs before etching, and the basic process here is very similar. It starts with printing the desired graphics on regular paper using a laser printer; don’t forget to mirror the print. The printed surface is scuffed up a bit, carefully cleaned, and coated with a thick layer of liquid acrylic medium, of the kind used in paint pouring. The mirrored print is carefully laid on the acrylic, toner-side down, and more medium is brushed on the back of the paper. After the print dries, the paper is removed with a little water and some gentle friction, leaving the toner behind. A coat of polyurethane protects the artwork reasonably well.

[Squalius] has tested the method with PLA and PETG and reports good results. The text is clear and sharp, and even fine text and dithered graphics look pretty good. Durability could be better, and [Squalius] is looking for alternative products that might work better for high-wear applications. It looks like it works best on lightly textured surfaces, too, as opposed to surfaces with layer lines. We’d love to see if color laser prints work, too; [Squalius] says that’s in the works, and we’ve seen examples before that are reason for optimism.

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Taking “Movies” Of Light In Flight

December 25, 2024 by 10 Comments

This one isn’t clickbait, but it is cheating. [Brian Haidet], the guy behind Alpha Phoenix, has managed to assemble movie footage of a laser beam crossing his garage, using a rig he put together for just a few hundred dollars. How, you ask? Well, for the long version, you’re going to want to watch the video, also embedded below. But we’ll give you the short version here.

Light travels about a foot in a nanosecond. What have you got that measures signals on a nanosecond scale pretty reliably? Of course, it’s your oscilloscope. The rest of [Brian]’s setup includes a laser that can pull off nanosecond pulses, a sensor with a nanosecond-ish rise time, and optics that collect the light over a very small field of view.

He then scans the effective “pinhole” across his garage, emitting a laser pulse and recording the brightness over time on the oscilloscope for each position. Repeating this many thousands of times and putting them all together relative to the beginning of each laser pulse results in a composite movie with the brightness at each location resolved accurately enough to watch the light beam fly. Or to watch different time-slices of thousands of beams fly, but as long as they’re all the same, there’s no real difference.

Of course, this isn’t simple. The laser driver needs to push many amps to get a fast enough rise time, and the only sensor that’s fast enough to not smear the signal is a photomultiplier tube. But persistence pays off, and the results are pretty incredible for something that you could actually do in your garage.

Photomultiplier tubes are pretty damn cool, and can not only detect very short light events, but also very weak ones, down to a single photon. Indeed, they’re cool enough that if you get yourself a few hundred thousand of them and put them in a dark place, you’re on your way to a neutrino detector.  Continue reading “Taking “Movies” Of Light In Flight” →

Automated Rig Grows Big, Beautiful Crystals Fast

December 12, 2024 by 8 Comments

We haven’t seen [Les Wright] in a while, and with the release of his new video, we know why — he’s been busy growing crystals.

Now, that might seem confusing to anyone who has done the classic “Crystal Garden” trick with table salt and laundry bluing, or tried to get a bit of rock candy out of a supersaturated sugar solution. Sure, growing crystals takes time, but it’s not exactly hard work. But [Les] isn’t in the market for any old crystals. Rather, he needs super-sized, optically clear crystals of potassium dihydrogen phosphate, or KDP, which are useful as frequency doublers for lasers. [Les] has detailed his need for KDP crystals before and even grown some nice ones, but he wanted to step up his game and grow some real whoppers.

And boy, did he ever. Fair warning; the video below is long and has a lot of detail on crystal-growing theory, but it’s well worth it for anyone taking the plunge. [Les] ended up building an automated crystal lab, housing it in an old server enclosure for temperature and dust control. The crystals are grown on a custom-built armature that slowly rotates in a supersaturated solution of KDP which is carefully transitioned through a specific temperature profile under Arduino control. As a bonus, he programmed the rig to take photographs of the growing crystals at intervals; the resulting time-lapse sequences are as gorgeous as the crystals, one of which grew to 40 grams in only a week.

We’re keen to see how [Les] puts these crystals to work, and to learn exactly what a “Pockels Cell” is and why you’d want one. In the meantime, if you’re interested in how the crystals that make the whole world work are made, check out our deep dive into silicon.

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Custom built RGB laser firing beam

Lasers, Galvos, Action: A Quest For Laser Mastery

November 22, 2024 by 1 Comment

If you’re into hacking hardware and bending light to your will, [Shoaib Mustafa]’s latest project is bound to spike your curiosity. Combining lasers to project multi-colored beams onto a screen is ambitious enough, but doing it with a galvanomirror, STM32 microcontroller, and mostly scratch-built components? That’s next-level tinkering. This project isn’t just a feast for the eyes—it’s a adventure of control algorithms, hardware hacks, and the occasional ‘oops, that didn’t work.’ You can follow [Shoaib]’s build log and join the journey here.

The nitty-gritty is where it gets fascinating. Shoaib digs into STM32 Timers, explaining how modes like Timer, Counter, and PWM are leveraged for precise control. From adjusting laser intensity to syncing galvos for projection, every component is tuned for maximum flexibility. Need lasers aligned? Enter spectrometry and optical diffusers for precision wavelength management. Want real-time tweaks? A Python-controlled GUI handles the instruments while keeping the setup minimalist. This isn’t just a DIY build—it’s a work of art in problem-solving, with successes like a working simulation and implemented algorithms along the way.

If laser projection or STM32 wizardry excites you, this build will inspire. We featured a similar project by [Ben] back in September, and if you dig deep into our archives, you can eat your heart out on decades of laser projector projects. Explore Shoaib’s complete log on Hackaday.io. It is—literally—hacking at its most brilliant.

The Laser Shadow Knows

November 18, 2024 by 31 Comments

Normally, you think of things casting a shadow as being opaque. However, new research shows that under certain conditions, a laser beam can cast a shadow. This may sound like nothing more than a novelty, but it may have applications in using one laser beam to control another. If you want more details, you can read the actual paper online.

Typically, light passes through light without having an effect. But using a ruby crystal and specific laser wavelengths. In particular, a green laser has a non-linear response in the crystal that causes a shadow in  a blue laser passing through the same crystal.

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Laser Sound Visualizations Are Not Hard To Make

November 13, 2024 by 17 Comments

You might think that visualizing music with lasers would be a complicated and difficult affair. In fact, it’s remarkably simple if you want it to be, and [byte_thrasher] shows us just how easy it can be.

At heart, what you’re trying to do is make a laser trace out waveforms of the music you’re listening to, right? So you just need a way to move the laser’s beam along with the sound waves from whatever you’re listening to. You might be thinking about putting a laser on the head of a servo-operated platform fed movement instructions from a digital music file, but you’d be way over-complicating things. You already have something that moves with the music you play — a speaker!

[byte_thrasher’s] concept is simple. Get a Bluetooth speaker, and stick it in a bowl. Cover the bowl with a flexible membrane, like plastic wrap. Stick a small piece of mirror on the plastic. When you play music with the speaker, the mirror will vibrate and move in turn. All you then have to do is aim a safe laser in a safe direction such that it bounces off the mirror and projects on to a surface. Then, the laser will dance with your tunes, and it’ll probably look pretty cool!

We’ve seen some beautiful laser visual effects before, too. Just be careful and keep your power levels safe and your beams pointing where they should be.

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Laser Painting Explained

October 17, 2024 by 7 Comments

If you get an inexpensive diode laser cutter, you might have been disappointed to find it won’t work well with transparent acrylic. The material just passes most of the light at that wavelength, so there’s not much you can do with it. So how did [Rich] make a good-looking sign using a cheap laser? He used a simple paint and mask technique that will work with nearly any clear material, and it produces great-looking results, as you can see in the video below.

[Rich] starts with a piece of Acrylic covered with paper and removes the paper to form a mask. Of course, even a relatively anemic laser can slice through the paper covering with no trouble at all. He also cuts an outline, which requires a laser to cut the acrylic. However, you could easily apply this to a rectangular hand-cut blank. Also, most diode lasers can cut thin acrylic, but it doesn’t always come out as cleanly as you’d like.

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