Falling Down The Labyrinth With Wooden Microphone Design

May 17, 2022 by Dan Maloney 7 Comments

It used to be that when we featured one of [Frank Olson]’s DIY ribbon microphone builds, it was natural to focus on the fact that he was building them almost exclusively from wood. But despite how counterintuitive it may seem, and for as many comments as we get that his microphones shouldn’t work without metal in the ribbon motors, microphones like this wooden RCA Model 77 reproduction both look and sound great.

But ironically, this homage features a critical piece that’s actually not made of wood. The 77’s pickup pattern was cardioid, making for a directional mic that picked up sound best from the front, thanks to an acoustic labyrinth that increased the path length for incoming sound waves. [Frank]’s labyrinth was made from epoxy resin poured into a mold made from heavy paper, creating a cylinder with multiple parallel tunnels. The tops and bottoms of adjacent tunnels were connected together, creating an acoustic path over a meter long. The ribbon motor, as close to a duplicate of the original as possible using wood, sits atop the labyrinth block’s output underneath a wood veneer shell that does its best to imitate the classic pill-shaped windscreen of the original. The video below, which of course was narrated using the mic, shows its construction in detail.

If you want to check out [Frank]’s other wooden microphones, and you should, check out the beautiful Model 44 replica that looks ready for [Sinatra], or the Bk-5-like mics he whipped up for drum kit recording.

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A New Wrinkle On Wooden Ribbon Microphones

March 30, 2022 by Dan Maloney 13 Comments

Not too many people build their own microphones, and those who do usually build them out of materials like plastic and metal. [Frank Olson] not only loves to make microphones, but he’s also got a thing about making them from wood, with some pretty stunning results.

[Frank]’s latest build is a sorta-kinda replica of the RCA BK-5, a classic of mid-century design. Both the original and [Frank]’s homage are ribbon microphones, in which a thin strip of corrugated metal suspended between the poles of magnets acts as a transducer. But the similarities end there, as [Frank] uses stacked layers of walnut veneer as the frame of his ribbon motor. The wood pieces are cut with a vinyl cutter, stacked up, and glued into a monolithic structure using lots of cyanoacrylate glue. The video below makes it seem easy, but we can imagine getting everything stacked neatly and lined up correctly is a chore, especially when dealing with neodymium magnets. Cutting and corrugating the aluminum foil ribbon is no mean feat either, nor is properly tensioning it and making a solid electrical contact.

The ribbon motor is suspended in a case made of yet more wood, all of which contributes to a warm, rich sound. The voice-over for the whole video below was recorded on a pair of these mics, and we think it sounds just as good as [Frank]’s earlier wooden Model 44 build. He says he has more designs in the works, and we’re looking forward to hearing them, too. Continue reading “A New Wrinkle On Wooden Ribbon Microphones” →

Immersive Stereo Sound Recording With This Binaural Microphone

February 20, 2022 by Jenny List 22 Comments

Sound recording has been a consumer technology for so long now that it is ubiquitous, reaching for a mobile device and firing up an app takes only an instant. Anyone who takes an interest in audio recording further will find that while it’s relatively straightforward to make simple recordings. But, as those among you who have fashioned a pair of Shure SM58s into an X configuration with gaffer tape will know, it can be challenging to create a stereo image when recording outside the studio. In the quest to perfect this, [Kevin Loughin] has created a binaural microphone, which simulates a human head with microphones placed as ears to produce ambient recordings with an almost-immersive stereo image.

Commercial binaural microphones can cost thousands of dollars, but this one opts for a more budget design using an off-the-shelf mannequin head sold for hairdressers. It’s filled with high-density foam, and in its ears [Kevin] placed 3D-printed ear canals with electret microphone capsules. On the back goes a battery and a box for the bias circuitry.

The results as you can hear in the video below the break are impressive, certainly so for the cost. It’s not the first such microphone we’ve shown you, compare it with one using a foam-only head.

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Cheap DIY Mic Sounds (And Looks) Damn Good

November 6, 2021 by Adam Zeloof 30 Comments

As any musician, podcaster, or youtuber will be quick to tell you, there’s no substitute for a good microphone. They’ll also be quick to tell you all about their favorite microphone, why it’s better than all the others, and how much it cost (oh, and how round it sounds, whatever that means). But what if you could build your own that sounds as good, if not better, and do it for only $30?

That’s what [Matt] from DIY Perks set out to discover when he built his DIY USB-C Microphone. He was able to source the same microphone capsule that can be found in his high-end, $600 CAD E100S, and built a simple pre-amplifier that bumps its quiet output up to line-level. He even connected it to the mic module with some custom cable made from two tiny enameled wires that won’t transmit bumps and vibrations, wrapped inside desoldering braiding which acts as a shield. He fed the output from the pre-amp into a cheap USB audio interface and voilà! — top-notch sound for next to nothing. Make sure you check out the video below to hear a comparison between the mic and its professional counterparts.

Of course, sounding good isn’t quite enough. [Matt] wasn’t satisfied until the piece looked the part as well, which is why he encased the mic module in custom-bent brass mesh shielding and tubing (which also helps to reduce electrical interference). The brass cage sits suspended via rubber o-rings on a beautiful bent brass mount, which sits atop an articulated brass arm of [Matt]’s own design. Finally, the arm is mounted to a wood and brass enclosure that also serves to house the electronics.

And, in true open-source fashion, the video description is full of links to parts, schematics, and templates in case you want to build one of these beauties for yourself. Between this fantastic build and this other, super-overkill scratch-built USB microphone we featured earlier in the year, there has never been a better time to make yourself a mic you won’t have to trade your car for.

Thanks to [RichV] and [BaldPower] for the tip!

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Ambi-Alice Goes Down The Rabbit Hole Of Ambisonic Microphones

August 27, 2021 by Kristina Panos 2 Comments

Theoretically, ambisonic microphones allow you to perfectly encode the soundscape around you and recreate it from the focal point of any direction. To do this, you need at least four microphone capsules and some math. Ambisonic microphones have been around for 50 years, but [DJJules] wanted to bring ease of use to these tools and push them into the open source fold.

As you’ll see in the video below, there were a few iterations before this one. Everything changed for the better when [DJJules] found out about TSB25905 capsules. These are electret condenser mics with 1″ diaphragms and built-in EMI/RFI-suppressing capacitors. Another big help was deciding to color code everything from the XLR cable boots to the cable sleeves to the electrical tape that’s protecting each of the P48 resistor-capacitor pairs inside the XLR plugs.

[DJJules]’ buddy [Tom] designed and printed a single piece that holds the four capsules in a perfect tetrahedral array, and an elegant two-piece basket that protects the mics and provides a base for a one of those furry windscreens. The mics and the basket are separated with four silicone plugs designed for quadcopters that provide both isolation and vibration dampening.

If you want to make one of these yourself, [DJJules] has STLs for both a normal microphone stand and another for GoPro mounts. Check out the build video after the break and the sound demos on Instructables.

No need for a rich soundscape? Build a USB microphone instead, or if that’s too cold and modern, whittle up a wooden a ribbon mic.

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Stereo Recording Made Easy With A 3D-Printed Mount

August 1, 2021 by Jenny List 15 Comments

When making a recording it can be surprisingly difficult to capture a good stereo image. A well-known technique is the ORTF microphone arrangement in which two cardoid microphones sit at 110 degrees to each other and 17cm apart, and thus pick up a readily reproducible stereo separation. It’s something that we’ve been known to do in our student days with a pair of Shure SM58s and a stack of Post Office elastic bands, but [marsairforce] has done a much nicer job with a very neat 3D-printed microphone clip.

Designed in OpenSCAD, the first iteration printed on a resin printer proved to be too brittle for the task, so a second version was printed on an FDM machine. This incorporated significant strengthening, as well as a screw mount for a microphone stand. The result is an extremely useful and cheap addition to any recording set-up, and anyone who has wrestled with achieving a good stereo image will appreciate it. You can see some of what went into it in the video below the break.

If this is your field of interest, you might also wish to look at a binaural microphone.

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DIY USB Microphone Seems Overkill; Is Surprisingly In-Depth

June 2, 2021 by Erin Pinheiro 4 Comments

Those of us who have been working from home through video calls for the past year can attest to the rising demand for conferencing gear such as webcams and microphones. Not wanting to spring for a boring off-the-shelf solution, serial hacker [Andy Brown] decided to design his own USB solution from scratch and show us the process from start to finish.

Deciding to go for a full digital design for the circuitry, the peripheral is based off of a MEMS microphone and an STM32 microcontroller doing the heavy lifting between it and a USB connection. [Andy] notes that MEMS microphones are very delicate and you have to design the PCB around the hole where the sound enters, which is why he went with a breakout board which has the component already soldered onto it.

As for the MCU, he reasons that since this is a off-one project which won’t be produced in large numbers, the 180 MHz ARM core shouldn’t be seen as overkill, since it also gives him more than plenty of headroom to do signal processing to make the sound clearer before sending it through to a computer by the USB audio device descriptor.

Once the components are chosen and the board designed, [Andy] goes into detail explaining the firmware he wrote for the STM32 to translate the PCM samples from the microphone’s I²S interface into a format better suited for the computer. He also describes how it then processes the audio, applying a graphic equalizer to reduce noise and then ST’s own Smart Volume Control filter, which works more like a compressor than a simple amplitude multiplication.

Finally, all files for the project, including board gerbers and the STM32 firmware are available at the bottom of his post, and to boot, a video demonstrating the project which you can check here after the break. [Andy]’s choice of microcontroller for this project is no surprise to us, given he’s already made his own development board for the STM32 G0 series. But if this digital microphone project is a bit too modern for you, why not try your hand at building a ribbon microphone instead?

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