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358 Articles

High Voltage Cable Inspection

January 14, 2009 by 27 Comments

high-voltage-woker

Have you ever wondered how they inspect high voltage cables without taking them out of service? Check out this video which offers a glimpse into the life of a professional high voltage cable inspector. There are parts of the job you’d expect—namely perching on the cable like a bird, trying to not fall off—but the part of the job you wouldn’t expect is the suit. This suit is made of 75% Nomex, to prevent it from catching fire, and 25% stainless steel thread, turning the suit into a wearable Faraday cage. Of course, because he’s got a Faraday cage mere millimeters from his skin, the cable inspector spends his workday surrounded by half a million volts.  To avoid electric shock, he equalizes the voltage potential between himself and the line before touching the cable.

Depending on your specific phobias, this video might make your job seem really dull… or really really safe.

[via Gizmodo]

Bouncing Ball Analog Computer

January 7, 2009 by 12 Comments

bounce

[Eric Archer] constructed an analog computer to model the physics of a bouncing ball. The core is a TL074 opamp that does all the integral math. He had no trouble finding descriptions of analog computers, but how to set the initial conditions was rarely covered. The controls include potentiometers to set the initial velocity, force of gravity, and coefficient of restitution (how much energy is lost in the bounce). The output is displayed on an oscilloscope. He mentions that this output could be used in electronic music, citing Aphex Twin’s Bucephalus Bouncing Ball. Watch the video below for a demo of all the features.

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Parallel Parking System

January 4, 2009 by 40 Comments

parking

Autoblog dug up this classic mechanical engineering project from 2006. A team of five University of Toledo students constructed a system to help parallel park a car. First, you drive nose first into the space. Hydraulic rams then lower the drive wheel out of the trunk, raising the rear of the car. The single wheel is also hydraulically driven and moves the car into the space. They have a blog documenting the six week build. Have a look at the demonstration video below.

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Game Boy Pocket Backlight

January 4, 2009 by 22 Comments

gameboy

[palmertech] and [Bibin] have both completed backlight projects for the Game Boy Pocket recently. The most difficult part of the transplant is carefully removing the reflective backing on the LCD. After a thorough cleaning, a diffuser and backlight panel were added. [palmertech] used a backlight salvaged from a DS, while [Bibin] built his own using LEDs. You can see his backlight in the video embedded below. There’s a disassembly video too.

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Automated Wire Cutter And Stripper

January 3, 2009 by 13 Comments

witecutter

Kit builder oomlout—we’ve featured their servo bot—needed to produce a lot of precut wires. After cutting and stripping more than their fair share, they decided to apply some heavy engineering to make things easier. They constructed a machine to do the job for them. It has three main components: a servo driven wire feeder to measure the length, a two servo wire stripper that uses an exacto blade, and finally a wire cutter made from snips and a drill motor. The machine is controlled using an Arduino. They’ve published all the plans and code to Thingiverse incase anyone else wants to build a similar machine for their own kit shop. A video of the machine is embedded below.

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Card Shuffling Machine Failure

December 30, 2008 by 19 Comments

cardshuffle

Breaking from his usually routine of winning at everything, [Glacial Wanderer] has posted one of his projects that didn’t actually work. It’s a Rube Goldberg style card shuffling machine. He wanted something that was visually interesting while still randomizing the cards. A blower would be mounted to the top to mix the cards similar to a lottery ball machine. The cards would then drop into a chute that would make sure all of the cards were oriented correctly before being presented to the user. After building the first prototype, several problems were apparent. The first of which was the fan not being strong enough. His interest was waning and it looked like the time he’d have to invest in fixes was growing quickly, so he decided to cut his loses. He still posted about the prototype in hopes that it could help someone else exploring this sort of machine. A video of the mechanism can be found below.

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